1964 1965 Plymouth Service manual Fury Satellite barracuda

2 INTRODUCTION AND GENERAL SPECIFICATIONS r-Z-l\ 1 SPORT FURY CONVERTIBLE 4 *].-k 1 - FURY II STATION WAGON SATELLITE TWO-DOOR HARDTOP BELVEDERE II FOUR-DO PLYMOUTH BARRACUDA NK1170 Fig. 1-1965 Plymouth Models

INTRODUCTION AND GENERAL SPECIFICATIONS 3 DEALER-FACTORY CONTACT The following outline of the proper procedure to use in obtaining assistance or advice on any mat- ter applying to Service will insure your inquiries receiving prompt attention and handling. Make certain those members of your organization who might have the occasion to contact either your Regional Office or the factory, are thoroughly familiar with this procedure. All matters pertaining in any way to Warranty Service Claims, or of a technical nature, should be handled by you direct with your Regional Service Office. When in doubt as to the proper procedure to follow in the handling of a claim or complaint, prompt results can be obtained through a letter, telegram or phone call to your Regional Service Office-making certain to include all necessary information. If the aid of a Service Representative is necessary, the Regional Office will arrange for his contact as promptly as circumstances permit. Letters or telegrams to the Regional Service Office, should be confined to one subject only and should include the following information: Car Serial Number Date of Sale Owner’sName Mileage Complete description of difficulty, corrective action taken, your recommendations as to what should be done and the reason for so doing. Include Paint and Trim Code Numbers where finish, upholstery, body or sheet metal is involved, and estimate of net cost of repairs. CHRYSLER-PLYMOUTH DIVISION With the exception of orders for parts or parts literature, all requests for Imperial, Chrysler, Plym- outh or Valiant Service literature such as Service Bulletins, Service Manuals, Owner Manuals, Time Schedules, W.S.C.3 or other Chrysler-Plymouth Division Service literature, should be ad- dressed to: (Letters) (Telegrams) Chrysler Corporation Chrysler-Plymouth Division Chrysler-Plymouth Division Attention Service Department P. 0. Box 1658 wux Detroit, Michigan 48231 Detroit, Michigan (Name of person to whom sent) Phone 822-4700 (Area Code 313) NOTE: Please make certain to include the Code WUX on all telegrams to the Chrysler-Plymouth Divi- sion as this insures delivery direct to our Teleprint Room thus eliminating delay. MASTER TECHNICIANS SERVICE CONFERENCE All correspondence concerning enrollment in the M.T.S.C. Program, issuance of awards, orders for additional material, the return of reports, or any other matters relating to this program, should be ad- dressed to: Master Technician Service Conference Chrysler Corporation Training Center P.O. Box 2119 Detroit, Michigan 48231 (Phone 539-3000-Area Code 313)

4 INTRODUCTION AND GENERAL SPECIFICATIONS PARTS DIVISION General ALL orders for parts or accessories, emergency or otherwise, should be forwarded direct to your source of supply or to the parts plant listed below serving the area in which you are located. To insure your receiving the parts required by you more promptly, close attention should be given to the procedure listed under “Ordering Information” and “Your Parts Orders” in the in- troductory front part of all MoPar Parts Lists and Price Lists. Particularly where parts are ordered for a specific car, it is very essential that your order include the car serial and engine numbers, and in the case of body parts, the body number. CENTER LINE, MICHIGAN Chrysler Motors Corporation P.O. Box 300 Center Line, Michigan 48015 Telephone-Detroit San Leandro, California 94577 539-3000 Telephone-San Leandro, Neptune 8-6200 Area Code413 Area Code415 NEWARK, DELAWARE KANSAS CITY, KANSAS Chrysler Motors Corporation Chrysler Motors Corporation South College Avenue Funston & Chrysler Roads P.O. Box 120 P.O. Box 2188 Newark, Delaware 19711 Kansas City, Kansas 66110 Telephone-Newark, Endicott 8-2521 Telephone-Kansas City, Kansas-Fairfax 1-3300 Area Code-302 Area Code-913 ATLANTA, GEORGIA CEDAR GROVE, ESSEX COUNTY, NEW JERSEY Chrysler Motors Corporation Cedar Grove Parts Depot 1150 Murphy Avenue, S.W. 20 Sand Park Drive P.O. Box 10957 Cedar Grove, Essex County, N.J. Atlanta, Georgia 30310 Telephone- Telephone-Atlanta, Plaza 5-2531 Cedar Grove, 239-8100 Area Code404 Area Code-201 SAN LEANDRO, CALIFORNIA Chrysler Motors Corporation 1955 Davis Street P.O. Box 5 Parts Division Literature Request for Parts Division literature such as Parts Books, Parts Price Lists, Parts Bulletins, etc., should be forwarded direct to: Chrysler Motors Corporation P.O. Box 1718 Detroit 31, Michigan, At- tention: Parts Catalog Department. Shortage of Accessories or Other Equipment on New Cars Before placing an order for missing accessories, other parts or equipment, on new cars received, examine the vehicle for the presence of a “back order” notice, which if present, will be found attached to the bracket for the inside rear view mirror. Such back-ordered short items will be shipped from the assembly plant as soon as stock is available, and should not be ordered from the Parts Division. Emergency Orders-Car Down or Truck Down 1. When parts are not immediately available from your local MoPar source of supply. TELEPHONE, TELEGRAPH or AIR MAIL your order to: a. PARTS PLANT SERVING YOUR AREA for all parts coded “V”, “F”, “M”, “N” and “P”. Use Parts Order Form No. 81-670-0139. b. FACTORY PARTS PLANT AT CENTER LINE for all parts coded “D” . . . and orders for “D” parts combined with “V”, “F”, “M”, “N” and “P” parts required for an individual service job. Use Parts Order Form No. 81-670-0190 (Supersedes D-16712). c. Quantities ordered should not exceed actual requirements for vehicle out of service. Always supply car, vehicle serial number and Truck Parts Availability Number (1960-62 Models) in ad- dition to Vehicle Number. 2. 3. 4. Identify orders as “Emergency Car Down” or “Emergency Truck Down.” List part numbers in numerical sequence. Use your dealer code number on all orders. Assign only one order number to the order regardless of size. “V”, “F”, “M”, “N” and ‘T” parts will be shipped transportation charges collect. “D” parts will be shipped transportation prepaid when “Normal Prepaid Transportation” is specified; shipped collect wher, “Premium Transportation” is specified.

INTRODUCTION AND GENERAL SPECIFICATIONS 5 VEHICLE AND ENGINE NUMBERS VEHICLE NUMBER: The vehicle number (serial number) is located on a plate attached to the left front door hinge pillar post (Fig. 2). All vehicle numbers contain ten digits. The vehicle number is a code which tells the make of car (1st dig it), model of car (2nd digit), year built (3rd digit), assembly plant (4th digit) and vehicle sequence number (last six digits). ENGINE NUMBERS: The engine numbers contain the model, cubic inch displacement and the manUfaCtUr- ing date. (Figs- 3, 4 and 5.) mm~bers are stamped on a boss on the cylinder block as shown. BODY PLATE NUMBER LOCATION The body number is stamped on a plate which is attached on the engine side on the fender shield near the battery. The plate shows the body type, schedule date, trim code and the paint code. (Fig. 6). 1 ST LETTER 2ND DIGIT 3RD DIGIT 4TH DIGIT CAR LINE MODEL OF VEHICLE YEAR BUILT ASSEMBLY PLANT Valiant Belvedere Fuw V-Va lian t 1. v-100 2. - 3. v-200 4. Signet, Barracuda R-Belvedere 5. V-100 Sta. Wag. 7. V-200 Sta. Wag. 6. - 8. - P-Fury 9. - Belvedere I Belvedere II Satellite Belv. I Sta. Wag. Belv. II Sta. Wag. Taxi Police - - Fury I 1. Detroit Fury II 2. Detroit Fury 111 Sport Fury Fury I Sta. Wag. 5. 1965 5. Los Angeles Fury II Sta. Wag. 6. Newark, Del. Fury 111 Sta. Wag. 7. Los Angeles Taxi Police ‘ I r-- ----I Fig. 2-Vehicle Number Plate Fig. 3-Engine Number Location 1273 Cu. In. Eng.) F CODE NUMBER NUMBER NUMBER INCLUDES DATE AND BODY MONTH OF YEAR AND CODE ORDER NUMBER NK1175 Fig. 5-Engine Number Location 1361 and 383) INCLUDES SOME SPECIAL AND STANDARD EQUIPMENT TO AGREE WITH CAR ORDERED Fig. 4-Engine Number Location 1318 Cu. In. Eng.) Fig. &-Body Number Plate

6 INTRODUCTION AND GENERAL SPECIFICATIONS BODY STYLE VALIANT BELVEDERE FURY Two Door Sedan v-100, v-200 Two Door Hardtop Signet Convertible V-200, Signet Two Door Sports Hardtop Barracuda Four Door Sedan v-100, v-200, Four Door Hardtop Station Wagon v-1 00, v-200 Belvedere 1 Fury 1, II Belvedere II, Satellite Belvedere II, Satellite Fury 111, Sport Fury Fury 111, Sport Fury Belvedere I, II Belvedere I, II Fury I, II, 111, Fury 111 Fury I, II, 111 Wheelbase (Except Station Wagon) 106.0" Station Wagon 116.0" 1 16.0" 119.0" 121 .O" Tread (Front) 55.9" 59.5" 62.0" Tread (Rear) 55.6" 58.5' 60.7" Length with Bumper (Except Station Wogan) 188.2" Station Wagon 188.8" 203.4" 208.5" 209.4" 216.1 I' Width with Bumper (Except Station Wagon) 70.1" Station Wagon 75.6" 75.1 'I 78.0" 78.1 'I Rear Axle Ratio with Manual Trans. 6 Cyl. 3.23" 8 Cyl. 2.93" 3.31" 3.23" 3.55" 3.23" Rear Axle Ratio with 4-Speed Manual and 4 bbl 273 Cu. In. Engine 3.23" Rear Axle Ratio with TorqueFlite 6 Cyl. 3.23"* 2.93" 8 Cyl. 2.93" 2.93"** *With 225 Cubic Inch Engine. 2.93 ratio. **With 361,383, and 4 bbl426 Cubic Inch Engine 3.23 ratio. 3.23" 2.93" Tire Size 6 Cyl. can (Except Station Wagon) 6.50 x 13 7.35 x 14 7.35 x 14 Station Wagon 7.75 x 14 8.25 x 14 8 Cyl. cars (Except Station Wagon) 7.00 x 13 7.35 x 14 7.75 x 14 Station Wagon 7.75 x 14 8.55 x 14

GROUP 0 LUBRICATION AND MAINTENANCE CHART NORMAL SERVICE Engine Coolant-Check level and /or anti-freeze. Battery-Check level and specific gravity. is cold, level should be at base of filler neck, hot, level should be halfway up filler neck. Carburetor Fuel Filter-Replace with new filter. Engine Oil Dipstick-When refueling, check engine oil level. Carburetor Choke Shaft and Linkage-Apply solvent to choke shaft ends through air horn. solvent. Carburetor Air Cleaner-Paper Element Type- Clean or replace. Oil Bath Type-Clean and E 30 Where temperatures consistently are refill with SAE 30 Engine Oil. HL Manual Steering Gear-Check level. Add Iubri- E 1OW Where temperatures range between or cant, if necessary. +32'F. and -1 O°F. MP L Distributor Cam and Rubbing Block-Apply to MML Column-Mounted Manual Transmission Gear- shift Controls-Apply film of lubricant to con- Distributor Oil Cup and Cam Wick undor tact surfaces. Rotor block. EO Oil Filter Pipe Breather Cap#-Wash in kerosene and lubricate with SAE 30 engine oil. PSF Power Steering Resorvoir-Check level. If fiui EO Engine Oil-Drain and refill. See viscosity chart below: Multl-Orados SAE 2OW-40 Where temperatures are consistently above 32'F. SAE 1OW-30 Suitable for year long operation in many parts of the US.; may be used where CC temperatures occasionally drop as low as - 1 O°F. S Manifold Heat Control Valvo-Treat shaft with SAE 5W-20 Recommended where minimum temperatures consistently are below +1 O°F. Single Grades above 32'F. cam and rubbing block. MML Column-Mounted Automatic Transmission or Controls-If boot is damaged, replace and Crankcase Ventilation System-Test system and AMG relubricate mechanism. HTF Brake Master Cylinder-Check level. Fill if A A Automatic Tronrmission-Check level with necessary. engine idling in neutral and thoroughly warm. Engine Tune-Up MML Front Surponsion Ball Joints-Inspect seals for damage. Replace if necessary. G Front Brake Assemblies and Wheel Bearings MML Steering Linkage Ball Joints-Inspect seals for Universal Joints-Inspect seals for leakage. damage, replace if damaged or worn. Inspect joints parh for wear. MML Roar Axle and Sure-Grip-Check level. Main- tain level to filler hole. or Clutch Torque Shaft. AMG MML Clutch Drive Lugs, Release Bearing Sleeve, or Fork Fingers and Pivot. AMG EO Floor Mounted Manual Transmission Gear- shaft Mochanlsm-Lubricate mechanism from under car with SAE 30 Floor Mounted Automatic Transmission Con- trols-lubricate with SAE 30 after removing console top trim panel. A A Manual Transmission-Check level, maintain to filler hole. Body Mechamlsm-See Body Maintenance Group Deck Lid Hinges Door Hinges Engine Oil Filter-Replace with new filter. service, as required. MP #See Crankcase Ventilation System Servicing. EO n Bar and Check Arm Guide Plate AA Automatic Transmission AMG Automotive Multi-Purpose Ormso CC Carburotor Cleaner DCL Cam Lubricant 1473595 EO Engine Oil HTF High Temperature Brake Fluid 2421352 HL Hypoid Lubricant 1879414 ML Lubrlplate 1064768 MML Multi-Mileage Lubricant 2525035 MP Multi-Purpose Gear Lubricant PSF Power Steering Fluid 2084329 Fluid, AO-ATF, Suffix "A" 1843314 Positionfor lift adapter A Prepacked bearing 0 Cooling system drain PLYMOUTH 6 Manifold Heat Control Valve NK571 Solvent 187931 8 Stolnlesr Stick Lubricant 1064769 Fig. 1 --Lubrication Chart UJ Universal Joint Grease (6-Cyl. Models) TIRE PRESSURES (PSI) (COLD) Size Front 650x13 AV-1 24 650x13 AV-1 Barracuda 24 7.00~13 AV-1 with A.C. 24 7.00~13 AV-1 Station Wagon with A.C. 24 7.35~14 AR-1 except Station 7.75~14 AR-1 Station Wagon 22 7.35~14 AP-1 24 7.75~14 AP-1 with A.C. 24 8.25~14 AP-1 Station Wagons- *increase rear tire pressure 6 psi on IC Wagon 22 4 PlY 22 station wagons. Rear 24 26 22 24* 22 26* 24 22 26* laded CAPACITIES Engine Oil. ........................ .4 qts. AV-1 Models.. ................... .11 qts. AR-1, AP-1 Models.. ............. .12 qts. AV-1 Models.. ................... .2 pts. AR-1, AP-1 Models. ............... . 4 pts. TorqueFlite. ..................... .17 qts. 3-Speed. ...................... .6 pts. 4-Speed. ...................... .7 pts. (Add 1 qt. when replacing filter) Cooling System (Add 1 qt. for heater) Rear Axle Transmission Manual Fuel Tank AV-1 Models.. ................. .18 gals. AR-1 Models.. ................ .19 gals.* AP-1 Models.. ............... .25 gals.** *Station Wagons.. ............... .21 gals. **Station Wagons.. ............... .22 gals.

0-2 LUBRICATION LUBRICATION AND MAINTENANCE CHART NORMAL SERVICE PSF Power Steering Reservoir-Check level. If fluid is cold, level should be at base of filler neck, if hot, level should be halfway up flller neck. Battery-Check level and specific gravity. Oil Filter Pipe Breather Cap#- Wash in kerosene and lubricate with SAE 30 engine oil. below: Engine Coolant-Check level and/or anti-freeze. Engine Oil Dlpstlck-When refueling, check Corburetor Fuel Filter-Replace with new filter. Carburetor Air Cleaner-Paper Element Type- EO Clean or replace. Oil Bath Type-Clean and refill with SAE 30 Engine Oil. EO Engine Oil-Drain and refill. See viscosity chart CC Carburetor Choke Shaft and Linkage-Apply solvent to choke shaft ends through air horn. MultiOrades S Manifold Heat Control Valve-Treat shaft with SAE 2OW-40 Where temperatures are consistently solvent. above 32'F. Crankcase Ventilatlon System-Test system and SAE 1OW-30 Suitable for year long operation in many service, as required. parts of the US.; may be used where Engine Oil Filter-Replace with new fllter. temperatures occasionally drop as low A A Automatic Transmission-Check level with engine idling in neutral and thoroughly warm. as -1OOF. DCL Distributor Cam and Rubbing Block-Apply to Recommended where minimum tempera- cam and rubbing block. tures consistently are below +1 O'F. Single Grades EO Distributor Oil Cup and Cam Wlck under SAE 5W-20 SAE 30 Where temperatures consistently are Rotor block. SAE 1OW Where temperatures range between G Front Brake Assemblies and Wheel Bearlngs Body Mechanism-See Body Maintenance HL Manual Steering Gear-Check level. Add lubri- Section or cant, if necessary. MP MML Column-Mounted Manual Transmission Gear- shift Controls-Apply film of lubricant to contact surfaces. above 32'F. Engine Tune-up +32OF. and -1 0°F. MML Column-Mounted Automatic Transmlsslenl / /I 2 or Controls-If boot is damaged, replace and AMG relubricate mechanism. necessary. damage. Replace if necessary. MML Front Suspension Ball Joints-Inspect seals for HTF Brake Master Cylinder-Check level. Fill if I / / l , T / $ ' f 7 MML Steering Linkage Boll Joints-Inspect seals for MML or Clutch Torque Shaft. AMO MML Clutch Drive Lugs, Release Bearing Sleeve, or Fork Fingers and Pivot. AMG EO Floor Mounted Manual Transmission Gear- shMt Mechanism-Lubricate mechanism from under car with light with SAE 30 Floor Mounted Automatic Transmission Con- holr-Lubricate with SAE 30 after removing console toD trim aanel. damage, replace if damaged or worn. EO A A Manual Transmlrsion-Check level, maintain to filler hole. UJ HL or Universal Joints-Inspect seals for leokage. / Inspect joints parts for wear. Rear Axle and SureQrip-Check level. Main- tain level to flller hole. I\ ll / Positionfor lift adapter MI #See Crankcase Ventilation System Servicing. I A Prepacked bearing 0 Cooling system drain TIRE PRESSURES (PSI) (COLD) Size Front Rear 1 7.00~13 AV-2 exceDt Sta. woo. 24 22 1 7.00~13 AV-2 Station Wagon - 7.00~13 AV-2 Barracuda 7.75~14 AR-2 Station Wagon 7.75~14 ARO-2 except Station 7.35~14 AR-2 Wagon 775x14 AP-2 8.25~14 AP-2 with "B" engine 8.55~14 AP-2 and/or air condition- ing Stotion Wagons 22 24% 24 24 24 22 24 26% 24 22 24 22 24 22 22 26* *Increase rear tire pressure 6 psi on loaded Station Waaons. PLYMOUTH I V=8 NK574 Fig. 2-lubrication System (V-8 Models) Deck Lid Hinges Door Hinges Door Striker Plates Door Striker Rotor Fuel Tank Filler Door Hood Hinges Tailaate Torsion Bar and Check Arm Guide Plate Throile Linkage KEY TO LUBRICANTS AA Automatic Transmission AMG Automotive Multi-Purpose Ormse CC Carburetor Cleaner DCL Corn Lubricant 1473595 EO Engine Oil HTF High Temperoture Brake Fluid 2421352 HL Hypold Lubricant 1879414 ML Lubtipiate 1064768 MML Multi-Mileage lubricant 2525035 MP Multi-Purpose Gear Lubricant PSF Power Steering Fluid 2084329 S Manifold Heat Control Valve Solvent 18793 18 SL Stoiniess Stick Lubrlcant 1064769 UJ Universal Joint Grease Fluid, AQ-ATF, Suffix "A" 1843314 CAPACITIES Engine Oil. .............................. . 4 qts. Cooling AV-2 Models.. .................. .17 qtr. system AR-2 AP-2 Models.. ............. .2O qts Reor Axle AV-2 Models. .................... .2 pt% AR-2 AP-2 Models. ............... .4 ph. AV-2 Models.. ................ .I7 pth AR-2, AP-2 model^. .......... .19.5 pts. AV-2, AR-2, AP-2 Models. .... .4.5 ptS AV-2 Models.. ............... .7 pts AR-2, AP-2 Models. ......... .7.5 pts Fuel Tank AV-2 Models.. ................. .18 gals, Wagons.. .................. .19 gob, AR-2 Stotion Wagons.. .......... .21 gals, (Add 1 qt. when replacing fllter) AR-2 (361,383 and 426 cu.in. engines)l 6 qts. (Add 1 qt. for heater) Transmission TorqueFlite Manual 3-Speed 4 -Speed AR-2 Models except Station AP-2 Models except Station Wogons. ....... .25 gals. AP-2 Station Wagons. ........... .22 gath

LUBRICATION 0-3 I_ 20.3”-1 LUBRICATION AND MAINTENANCE I- 23.7”A CONTENTS Page SUMMARY OF LUBRICATIONAND MAINTENANCE SERVICES . . . . . . . . . . . . . 5 LUBRICATION AND MAINTENANCE CHARTS . 1 HOISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 CLASSIFICATION OF LUBRICANTS . . . . . . . . . 6 CHASSIS LUBRICATION . . . . . . . . . . . . . . . . . . 6 CLUTCH AND GEARSHIFT LINKAGES . . . . . . , 7 PROPELLER SHAFT AND UNIVERSAL JOINTS . 9 REAR AXLE ........................... 10 FRONT WHEEL BEARINGS . . . . . . . . . . . . . . . . 11 TIRES ............................... 11 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . 11 FREQUENCY OF OIL CHANGES . . . . . . . . . . . . 12 ENGINE OIL FILTER . . . . . . . . . . . . . . . . . . . . . 13 CRANKCASE VENTILATION SYSTEM . . . . . . . . 13 TRANSMISSION-MANUAL . . . . . . . . . . . . . . 9 Page CARBURETOR AIR CLEANER . . . . . . . . . . . . . . 16 CARBURETOR CHOKE SHAFT AND LINKAGE . 17 FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 MANIFOLD HEAT CONTROL VALVE . . . . . . . . 18 DISTRIBUTORS . . . . . . . . . . . . . . . . . . . . . . . . 19 ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . 19 BATTERY ............................. 19 STEERING GEAR . . . . . . . . . . . . . . . . . . . . . . . 20 BRAKES ............................. 20 HEADLAMPS ......................... 21 WINDSHIELD WIPER BLADES . . . . . . . . . . . . . 21 PARTS REQUIRING NO LUBRICATION . . . . . . 21 SPEEDOMETER CABLE . . . . . . . . . . . . . . . . . . . 22 HOOD LOCK . . . .. . . . . .. . . . . . . . . . . . . . . 22 BODY MAINTENANCE . . . . . . . . . . . . . . . . . . 22 TRANSMISSION-AUTOMATIC . . . . . . . . . . . 19 4 FRONT WHEELS $REAR WHEELS t CAR 20 SQ. ” MINIMUM 16.2,, 14.Y‘ FOUR PADS r--= L-- I I I I i2.7~ti>PAD POSITION WITHIN THESE 1 LIMITS SATISFACTORY SECTION A-A LIFTING PAD MUST EXTEND iTt I BEYOND THE SIDES OF THE SUPPORTING STRUCTURE € APPROXIMATE CENTER OF L GRAVITY 64x 180 Fig. 3-Support Location for Frame Contacf Hoirting--AV-l, AV-2 Models

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1964 1965 Plymouth Service manual Fury Satellite barracuda

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