2006 Peugeot Boxer II Service & Repair Manual

2006 Peugeot Boxer II Service & Repair Manual

Engines covered:

• 2.0L PSA XU10 I4
• 1.9L PSA XUD9 I4
• 1.9L PSA XUD9 turbo I4
• 2.45L PSA DJ5 I4
• 2.45L PSA DJ5 turbo I4
• 2.5L Sofim turbo I4
• 2.8L Sofim turbo I4

The 2006 Peugeot Boxer II Service & Repair Manual is the go-to factory reference for keeping this workhorse van in shape. Covering everything from small tune-ups to full mechanical overhauls, it’s written to walk you through each system with the same procedures the pros rely on.

Inside, you’ll find coverage for the full range of engines, from the 1.9L PSA XUD9 diesels up through the larger 2.8L Sofim turbo units. Step-by-step sections guide you through engine disassembly, lubrication checks, and emissions service, along with detailed transmission repair procedures, suspension overhauls, and steering column adjustments. Braking systems—including ABS, pads, and cables—get their own dedicated chapters for clarity.

Content overview:

• Covers full engine service including disassembly, refitting, lubrication, oil filter replacement, and emissions control
• Detailed transmission section including gear removal, refitting, and reverse shaft servicing
• Complete suspension repair procedures: front/rear damper, arms, joints, spring replacement, and height adjustment
• Comprehensive steering system repair: column removal, wheel controls, torque specs, and reassembly
• Full braking system coverage: ABS components, bleeding procedure, pad/disc replacement, and parking brake cables
• Air and fuel system servicing: injectors, regulation systems, reference sensors, and fuel pumps
• Detailed electrical unit servicing: harness routing, battery operations, emission checks, and diagnostics
• Body and frame sections: door trims, front/rear panel replacements, pillar assemblies, and side panel repairs
• Roof and headlining repairs including inner crossmembers, roof bows, and support panels
• HVAC servicing: refrigerant circuits, air conditioning system data, and pressure refills
• Diagnostic and testing guidance: leak detection, emission standards, and tester updates

Beyond the mechanical, the manual also covers fuel delivery, electrical servicing, HVAC systems, and even body panel and roof repairs. Whether you’re a DIYer chasing reliability or a professional tech looking for factory specs, this manual lays out everything you need to keep the Boxer II dependable on the road.

Printable: Yes
Language: English
Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablet, etc.
Requirements: Adobe Reader (free)