2019 Nissan Rogue Sport/Qashqai Service & Repair Manual

BRAKE SYSTEM : Precautions NIS0000000015229333 WARNING: Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun. Brake fluid use Refer to MAINTENANCE : Recommended Fluid and Lubricants. Never reuse drained brake fluid. Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. For brake component parts, never wash them with water. Always confirm the specified tightening torque when installing the brake pipes. After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, check each item of brake pedal. Always clean with new brake fluid when cleaning the master cylinder, brake caliper and other components. Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause improper operation. Always loosen the brake tube flare nut with a flare nut wrench. Tighten the brake tube flare nut to the specified torque with a crowfoot (A) and torque wrench (B). NIS0000000015229333-01-PFIA0001ZZ Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) harness connector or the battery negative terminal before performing the work. Check that no brake fluid leakage is present after replacing the parts. Burnish the brake contact surfaces after refinishing or replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Front brake pad: Refer to FRONT BRAKE PAD : Periodic Maintenance Operation. Front disc rotor: Refer to FRONT DISC ROTOR : Periodic Maintenance Operation. Rear brake pad: Refer to REAR BRAKE PAD : Periodic Maintenance Operation. Rear disc rotor: Refer to REAR DISC ROTOR : Periodic Maintenance Operation.

PRECAUTIONS FOR REMOVING BATTERY TERMINAL : Precautions NIS0000000015229334 With the adoption of Auto ACC function, ACC power is automatically supplied by operating the Intelligent Key or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time. When disconnecting the 12V battery terminal, turn off the ACC power before disconnecting the 12V battery terminal, observing “How to disconnect 12V battery terminal” described below. NIS0000000015229334-01-EF289H NOTE: Some ECUs operate for a certain fixed time even after ignition switch is turned OFF and ignition power supply is stopped. If the battery terminal is disconnected before ECU stops, accidental DTC detection or ECU data damage may occur. For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON the ignition switch. NOTE: If the ignition switch is turned ON with any one of the terminals of main battery and sub battery disconnected, then DTC may be detected. After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC. NOTE: The removal of 12V battery may cause a DTC detection error. HOW TO DISCONNECT 12V BATTERY TERMINAL Disconnect 12V battery terminal according to instruction described below. 1. Open the hood. 2. Turn ignition switch to the ON position. 3. Turn ignition switch to the OFF position with the driver side door opened. 4. Get out of the vehicle and close the driver side door. 5. Wait at least 3 minutes. CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of this caution results in the activation of ACC power supply according to the Auto ACC function. 6. Remove 12V battery terminal. CAUTION: After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

PRECAUTIONS FOR PROCEDURE WITHOUT COWL TOP COVER : Precautions NIS0000000015229332 When performing the procedure after removing cowl top cover, cover the lower end of windshield with urethane, etc to prevent damage to windshield. NIS0000000015229332-01-IIB3706J

PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIR BAG AND SEAT BELT PRE-TENSIONER : Precautions RDE-001016232 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this Service Manual. WARNING: Always observe the following items for preventing accidental activation. To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, it is recommended that all maintenance and repair be performed by an authorized NISSAN/INFINITI dealer. Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see “SRS AIR BAG”. Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS WARNING: Always observe the following items for preventing accidental activation. When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition/power switch ON or engine running, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury. When using air or electric power tools or hammers, always switch the ignition/power switch OFF, disconnect the 12V battery or batteries, and wait at least 3 minutes before performing any service.

BRAKE SYSTEM : Lubricant or/and Sealant NIS0000000015229336 Name Description Note Multi-purpose grease Clevis pin of brake pedal — Polyglycol ether based lubricant Master cylinder assembly Brake booster — MOLYKOTE ® AS880N or silicone- based grease Front brake Rear brake Molykote is a registered of Dow Corning Corporation MOLYKOTE ® 7439 or equivalent Front brake Rear brake Molykote is a registered of Dow Corning Corporation Rubber grease Front brake Rear brake —

BRAKE SYSTEM : Commercial Service Tools or/and Repair Part NIS0000000015229335 Tool name Description Power tool NIS0000000015229335-01- BIC0190E Loosening bolts and nuts Handy vacuum pump NIS0000000015229335-02- ZC1313D Air tight Inspection of check valve Brake caliper wrench NIS0000000015229335-03- NFIA0040ZZ Return the piston Pick tool NIS0000000015229335-04- MJIA0490ZZ Removing piston seal and piston boot

BRAKE PEDAL : Service Data NIS0000000015229388 Unit: mm (in) Item Standard Brake pedal height 175.9 – 185.9 (6.93 – 7.32) Depressed brake pedal height [Depressing 490 N (50 kg, 110 lb) while the engine ON] 75.0 (2.95) or more Clearance between stop lamp switch threaded end and the brake pedal lever 0.20 – 1.96 (0.0079 – 0.0772) Brake pedal play 3 – 11 (0.12 – 0.43)

BRAKE SYSTEM : Service Data NIS0000000015357308 FRONT BRAKE CALIPER AND REAR BRAKE CALIPER (EXCEPT ELECTRIC PARKING BRAKE SYSTEM) Unit: mm (in) Front brake Cylinder bore diameter 60.33 (2.3752) Pad length × width × thickness 123.6 × 47.5 × 10.5 (4.87 × 1.870 × 0.413) Rotor outer diameter × thickness 296 × 26.0 (11.65 × 1.024) Rear brake Cylinder bore diameter 38.1 (1.500) Pad length × width × thickness 83.0 × 31.9 × 8.5 (3.268 × 1.256 × 0.335) Rotor outer diameter × thickness 292 × 16.0 (11.50 × 0.630) Master cylinder Cylinder bore diameter 23.81 (0.9374) Control valve Valve type Electric brake force distribution Brake booster Diaphragm diameter 275 (10.83) Recommended brake fluid Refer to MAINTENANCE : Recommended Fluid and Lubricants. FRONT BRAKE CALIPER AND REAR BRAKE CALIPER (ELECTRIC PARKING BRAKE SYSTEM) Unit: mm (in) Front brake Cylinder bore diameter 60.33 (2.3752) Pad length × width × thickness 123.6 × 47.5 × 10.5 (4.87 × 1.870 × 0.413) Rotor outer diameter × thickness 296 × 26.0 (11.65 × 1.024) Rear brake Cylinder bore diameter 38.2 (1.504) Pad length × width × thickness 82.9 × 39.8 × 9.0 (3.263 × 1.567 × 0.354) Rotor outer diameter × thickness 292 × 16.0 (11.50 × 0.630) Master cylinder Cylinder bore diameter 23.81 (0.9374) Control valve Valve type Electric brake force distribution Brake booster Diaphragm diameter 275 (10.83) Recommended brake fluid Refer to MAINTENANCE : Recommended Fluid and Lubricants.

BRAKE BOOSTER : Service Data NIS0000000015229389 Unit: mm (in) Item Standard Input rod length 158.95 – 160.45 (6.26 –6.32)

2019 Nissan Rogue Sport/Qashqai Service & Repair Manual

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