1996-2001 Mitsubishi Pajero Sport (K90) OEM Service & Repair Manual

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1996-2001 Mitsubishi Pajero Sport (K90) OEM Service & Repair Manual

Models covered:

  • K96WG
  • K94W
  • K94WG

Engines covered:

  • 3.0L 6G72 V6
  • 2.5L 4D56 turbo I4 (diesel)

The 1996-2001 Mitsubishi Pajero Sport (K90) OEM Service & Repair Manual is the official factory guide for models K96WG, K94W, and K94WG, covering both the 3.0L 6G72 V6 and 2.5L 4D56 turbo diesel I4 engines. It’s built for professional technicians and DIY owners who need precise service data, repair steps, and specifications straight from Mitsubishi.

The manual details procedures for engine disassembly and reassembly, lubrication and cooling system service, fuel system diagnostics, emission controls, and clutch and transmission repair. It also includes instructions for driveline components such as propeller shafts, differentials, CV joints, and axles, along with suspension, steering adjustments, brake system servicing, and wheel alignment.

Content overview:

  • General information: specifications, service guidelines, and maintenance procedures
  • Engine service: disassembly, inspection, repair, and reassembly instructions
  • Engine lubrication: oil system servicing and component replacement
  • Fuel system: fuel delivery, injection, and troubleshooting procedures
  • Engine cooling: radiator, water pump, thermostat, and cooling circuit service
  • Intake and exhaust: manifold servicing, exhaust system, and related components
  • Engine electrical: ignition, charging, and starting system repair
  • Engine and emission control: emission system diagnostics and repairs
  • Clutch system: inspection, adjustment, and replacement procedures
  • Manual transmission: servicing and repair of transmission components
  • Propeller shaft: driveshaft inspection and servicing
  • Front axle: differential, CV joints, and axle servicing
  • Rear axle: disassembly, repair, and installation procedures
  • Wheel and tyre: wheel alignment, balancing, and specifications
  • Power plant mount: engine and transmission mounting system service
  • Front suspension: inspection and replacement of components
  • Rear suspension: shock absorber, springs, and suspension arm servicing
  • Service brakes: hydraulic system, pads, rotors, and caliper servicing
  • Parking brakes: inspection, adjustment, and repair procedures
  • Steering system: steering gear, linkage, and alignment procedures
  • Body service: panels, structure, and body repair guidelines
  • Exterior components: bumpers, trim, and exterior fittings
  • Interior & SRS (airbags): seat, trim, and supplemental restraint system servicing
  • Chassis electrical: wiring diagrams, connectors, relays, and harness servicing
  • Heating, air conditioning, and ventilation: HVAC system diagnostics and repair

Beyond the core mechanical systems, coverage extends to HVAC troubleshooting, body and trim repairs, exterior and interior component service, and SRS airbag maintenance. With step-by-step factory-approved methods and torque specifications, this OEM manual is a reliable resource for keeping the Pajero Sport (K90) in top working order.

Printable: Yes
Language: English
Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablet, etc.
Requirements: Adobe Reader (free)

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