2003-2004 Mitsubishi Montero Pajero Service & Repair Manual

GENERAL – Technical Features 0-2 TECHNICAL FEATURES MITSUBISHI ACTIVE STABILITY AND TRACTION CONTROL SYSTEM (M-ASTC), MITSUBISHI ACTIVE TRACTION CONTROL SYSTEM (M-ATC) MITSUBISHI Active Stability and Traction Control system (M-ASTC) has been installed as an option for 3200 for Australia, and MITSUBISHI Active Traction Control system (M-ATC) has been installed as an option for 3500 for GENERAL EXPORT (except TAIWAN) and Australia. M-ATC is a system that automatically applies braking force to the freewheeling drive wheels caused by driving on the partially low-friction efficiency road surface and improper contact of wheel with the road so that loss of driving power by freewheeling drive wheels can be prevented and driving ability equivalent to differential lock can be provided. M-ASTC integrates functions of M-ATC and active stability control system to control critical behavior of a vehicle driving to the limit by suppressing the engine output as well as individually applying braking force to each wheel according to the driving condition into one. Group TOC Main Index

GENERAL – Technical Features 0-3 CONSTRUCTION DIAGRAM 9 17 7 5 2 8 6 4 3 1 1 10 11 12 13 14 15 18 19 <M/T> 22 16 20 21 <3200, 3500> <3500-A/T> 1. ABS sensor 2. Stoplight switch 3. G and yaw rate sensor 4. Steering wheel sensor<Vehicles with M-ASTC> 5. Active stability control switch<Ve- hicles with M-ASTC> 6. 2WD/4WD switch 7. 4LLc switch 8. Center differential lock switch 9. 2WD switch 10. 4H switch 11. Master cylinder pressure sensor 12. Hydraulic brake booster (HBB) 13. Valve relay 14. HBB buzzer 15. Active Stability Control system ON indicator/Active Traction Control system indicator 16. Active Stability Control OFF indicator <Vehicles with M-ASTC> 17. 4WD indicator lamp 18. Diagnosis connector 19. Engine ECU <3200, 3500-M/T> 20. A/T-ECU <3200> 21. Engine and A/T-ECU 22. MITSUBISHI Active Stability and Traction Control Unit <M-ASTC-ECU>, MITSUBISHI Acti- ve Traction Control Unit<M-ATC- ECU> Group TOC Main Index

GENERAL – Vehicle Identification 0-4 VEHICLE IDENTIFICATION MODELS VEHICLES FOR GENERAL EXPORT (Except BRAZIL, TAIWAN, HONG KONG, SOUTH AFRICA and ARGENTINA) <Short wheelbase> Model code Engine model Transmission model Fuel supply system V66W MNDFL/R 4M40 Intercooler Turbo- V5M31 <5M/T> Injection MNXFL charger (2,835 mL) MRXFQL V4A51 <4A/T> V63W MRXVL 6G72-SOHC (2,972 mL) V4A51 <4A/T> MPI MRXVQL V4A51 <4A/T> V65W MYXVL 6G74-SOHC (3,496 mL) V5A51 <5A/T> MNXVQL V5M31 <5M/T> MYXVQL V5A51 <5A/T> <Long wheelbase> Model code Engine model Transmission model Fuel supply system V76W LNDFL/R 4M40 Intercooler Turbo- V5M31 <5M/T> Injection LNHFL/R charger (2,835 mL) LNXFL/R LRXFL/R V4A51 <4A/T> LNDFQL V5M31 <5M/T> LNHFQL/R LNXFQL LRXFQL/R V4A51 <4A/T> Group TOC Main Index

GENERAL – Vehicle Identification 0-5 Model code Fuel supply system Transmission model Engine model V73W LNDVL/R 6G72-SOHC (2,972 mL) V5MT1 <5M/T> MPI LNHVL/R V5M31 <5M/T> LNXVL LRXVL/R V4A51 <4A/T> LNDVQL V5MT1 <5M/T> LNHVQL/R V5M31 <5M/T> LRHVQL V4A51 <4A/T> LNXVQL V5M31 <5M/T> LRXVQL/R V4A51 <4A/T> V75W LNXVL/R 6G74-SOHC (3,496 mL) V5M31 <5M/T> LYXVL/R V5A51 <5A/T> LNXVQL V5M31 <5M/T> LYXVQL V5A51 <5A/T> LYXCQR 6G74GDI (3,496 mL) GDI V78W LNXFQL 4M41-DOHC V5M31 <5M/T> Electronically-con- LYXFQL/R Intercooler Turbochager (3,200 mL) V5A51 <5A/T> trolled high pressure fuel distribution (BRAZIL) <Short wheelbase> Model code Engine model Transmission model Fuel supply system V63W MNXVQL1B 6G72-SOHC (2,972 mL) V5M31 <5M/T> MPI V65W MYXVQL1B 6G74-SOHC (3,496 mL) V5A51 <5A/T> <Long wheelbase> Model code Engine model Transmission model Fuel supply system V76W LNXFQL1B 4M40 Intercooler Turbo- V5M31 <5M/T> Injection LRXFQL1B charger (2,835 mL) V4A51 <4A/T> V73W LRXVQL1B 6G72-SOHC (2,972 mL) V4A51 <4A/T> MPI V75W LYXVQL1B 6G74-SOHC (3,496 mL) V5A51 <5A/T> V78W LNXFQL1B 4M41-DOHC V5M31 <5M/T> Electronically-con- LYXFQL1B Intercooler Turbochager (3,200 mL) V5A51 <5A/T> trolled high pressure fuel distribution Group TOC Main Index

GENERAL – Vehicle Identification 0-6 (TAIWAN) <Long wheelbase> Model code Engine model Transmission model Fuel supply system V75W LYXVQL1Q 6G74-SOHC (3,496 mL) V5A51 <5A/T> MPI (HONG KONG) <Long wheelbase> Model code Engine model Transmission model Fuel supply system V73W LNDVQR1D 6G72-SOHC (2,972 mL) V5M31 <5M/T> MPI LRUVQR1D V4A51 <4A/T> V75W LYXCQR1D 6G74 GDI (3,496 mL) V5A51 <5A/T> GDI (SOUTH AFRICA) <Short wheelbase> Model code Engine model Transmission model Fuel supply system V68W MNXFR6S 4M41-DOHC V5M31 <5M/T> Electronically-con- MYXFR6S Intercooler Turbochager (3,200 mL) V5A51 <5A/T> trolled high pressure fuel distribution V65W MYXVR6S 6G74-SOHC (3,496 mL) V5A51 <5A/T> MPI <Long wheelbase> Model code Engine model Transmission model Fuel supply system V78W LNXFR6S 4M41-DOHC V5M31 <5M/T> Electronically-con- LYXFR6S Intercooler Turbochager (3,200 mL) V5A51 <5A/T> trolled high pressure fuel distribution V75W LNXVR6S 6G74-SOHC (3,496 mL) V5M31 <5M/T> MPI LYXVR6S V5A51 <5A/T> (ARGENTINA) <Long wheelbase> Model code Engine model Transmission model Fuel supply system V76W LNXFL6A 4M40 Intercooler Turbo- charger (2,835 mL) V5M31 <5M/T> Injection V78W LNXFL6A 4M41-DOHC Intercooler Turbochager (3,200 mL) Electronically-con- trolled high pressure fuel distribution Group TOC Main Index

GENERAL – Vehicle Identification GENERAL – Vehicle Identification 0-7 VEHICLES FOR GCC <Short wheelbase> Model code Engine model Transmission model Fuel supply system V63W MNDVLW 6G72-SOHC (2,972 mL) V5MT1 <5M/T> MPI MNXVLW V5M31 <5M/T> MRXVLW V4A51 <4A/T> V65W MNDVLW 6G74-SOHC (3,496 mL) V5M31 <5M/T> MNXVLW MYXVLW V5A51 <5A/T> <Long wheelbase> Model code Engine model Transmission model Fuel supply system V73W LNDVLW 6G72-SOHC (2,972 mL) V5MT1 <5M/T> MPI LRDVLW V4A51 <4A/T> LNHVLW V5M31 <5M/T> LRHVLW V4A51 <4A/T> LNXVLW V5M31 <5M/T> LRXVLW V4A51 <4A/T> V75W LNDVLW 6G74-SOHC (3,496 mL) V5M31 <5M/T> LNXVLW LYXVLW V5A51 <5A/T> VEHICLES FOR AUSTRALIA <Long wheelbase> Model code Engine model Transmission model Fuel supply system V78W LNHFR8 4M41-DOHC V5M31 <5M/T> Electronically-con- LYHFR8 Intercooler Turbochager (3,200 mL) V5A51 <5A/T> trolled high pressure fuel distribution LNXFR8 V5M31 <5M/T> LYXFR8 V5A51 <5A/T> LNPFR8 V5M31 <5M/T> LYPFR8 V5A51 <5A/T> V75W LNHVR8 6G74-SOHC (3,496 mL) V5M31 <5M/T> MPI LYHVR8 V5A51 <5A/T> LNXVR8 V5M31 <5M/T> LYXVR8 V5A51 <5A/T> LYPVR8 Group TOC Main Index

GENERAL – Vehicle Identification 0-8 CHASSIS NUMBER The model year has been updated. VEHICLES FOR GENERAL EXPORT AND AUSTRALIA 1 2 3 4 5 6 7 8 9 11 10 No. Items Contents 1 Fixed figure J Asia 2 Distribution channel M Japan channel 3 Destination Y For General Export F For Australia 4 Body style M 2-door L 4-door 5 Transmission type N 5-speed manual transmission R 4-speed automatic transmission Y 5-speed automatic transmission 6 Development order V6 MITSUBISHI PAJERO short wheelbase V7 MITSUBISHI PAJERO long wheelbase 7 Engine 3 6G72: 2,972 mL petrol engine 5 6G74: 3,496 mL petrol engine 6 4M40: 2,835 mL diesel engine 8 4M41: 3,200 mL diesel engine 8 Sort W Station wagon 9 Model year 3 2003 10 Plant J Pajero Manufacturing Co., Ltd. 11 Serial number – 000001: Genera Export (Except BRAZIL), Australia 100001: since January, 2001 (BRAZIL) Group TOC Main Index

GENERAL – Vehicle Identification 0-9 VEHICLES FOR GCC 1 2 3 4 5 6 7 8 9 11 10 No. Items Contents 1 Fixed figure J Asia 2 Distribution channel M Japan channel 3 Destination Y For GCC 4 Body style M 2-door L 4-door 5 Transmission type N 5-speed manual transmission R 4-speed automatic transmission Y 5-speed automatic transmission 6 Development order V6 MITSUBISHI PAJERO short wheelbase V7 MITSUBISHI PAJERO long wheelbase 7 Engine 3 6G72: 2,972 mL petrol engine 5 6G74: 3,496 mL petrol engine 8 Sort W Station wagon 9 Model year 3 2003 10 Plant J Pajero Manufacturing Co., Ltd. 11 Serial number – 700001 to 799999 Group TOC Main Index

GENERAL – Vehicle Identification 0-10 VEHICLE IDENTIFICATION CODE CHART PLATE (GCC ONLY) The model year has been updated. No. Items Contents 1 Country J: Japan 2 Make E: Mitsubishi 3 Vehicle type 4: Multi-purpose passenger vehicle (MPV) 4 Others M: 2,268kg – 2,722kg/HYDRAULIC 5 Car line R: PAJERO 6 Price class 3: GL 5: GLX 6: GLS 7 Body 2: 4-door 3: 2-door 8 Engine M: 3.0L MPI N: 3.5L MPI 9 Check digits* 1 1, 2, 3, ......9, X 10 Model year 3: 2003 year 11 Plants J: Pajero Manufacturing Co., Ltd. 12 Serial number 700001 to 799999 NOTE * 1 : Check digit means a single number or letter X used to verify the accuracy of transcription of vehicle identification number. Group TOC Main Index 1 2 3 4 5 6 7 8 91011 12

GENERAL – Vehicle Identification 0-11 <UAE, Kuwait and Oman> No. Items Contents 1 Fixed figure J Asia 2 Distribution channel M Japan channel 3 Destination Y For GCC 4 Body style M 2-door L 4-door 5 Transmission type N 5-speed manual transmission R 4-speed automatic transmission Y 5-speed automatic transmission 6 Development order V6 PAJERO short wheelbase V7 PAJERO long wheelbase 7 Engine 3 6G72: 2,972 mL petrol engine 5 6G74: 3,496 mL petrol engine 8 Sort W Station wagon 9 Model year 3 2003 10 Plant J Pajero Manufacturing Co., Ltd. 11 Serial number – 700001 to 799999 Group TOC Main Index 12345678910 11

2003-2004 Mitsubishi Montero Pajero Service & Repair Manual

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