2013-2014 Mitsubishi Outlander Service & Repair Manual

0-1 GROUP 0 GENERAL CONTENTS VEHICLE IDENTIFICATION . . . . . . . 0-2 MAJOR SPECIFICATIONS . . . . . . . . 0-2 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3

VEHICLE IDENTIFICATION GENERAL 0-2 VEHICLE IDENTIFICATION M4000001003263 <2000> <2400> MAJOR SPECIFICATIONS M4000003002943 Model code Seating capacity Engine model Transmission model Fuel supply system GF2W XTSHL6Z 5-persons 4B11 (1,998 mL) DOHC MIVEC petrol engine F1CJA (Front wheel drive 2WD, INVECS-III CVT with sport mode) MPI XTSHZL6Z W1CJA (Electronic control 4WD, INVECS-III CVT with sport mode) Model code Seating capacity Engine model Transmission model Fuel supply system GF3W XTHHZL6Z 5-persons 4B12 (2,360 mL) DOHC MIVEC petrol engine W1CJA (Electronic control 4WD, INVECS-III CVT with sport mode) MPI Item GF2W GF3W XTSHL6Z XTSHZL6Z XTHHZL6Z Vehicle dimension mm Overall length 4,655 Overall width 1,800 Overall height (unladen) 1,680 Wheelbase 2,670 Track Front 1,540 Rear 1,540 Front overhang 955 Rear overhang 1,030 Ground clearance (unladen) 215 Vehicle wheel alignment Front Toe-in (at the centre of tyre tread) mm 1 ± 2 Camber 0°20' ± 0°30' *1 Caster 2° 35' ± 0°45' *1 Kingpin inclination angle 12° 45' ± 1° 30' Rear Toe-in (at the centre of tyre tread) mm 3 ± 2 Camber −0° 30' ± 0° 45' *1

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) GENERAL 0-3 NOTE: . *1 : Difference between right and left wheels must be less than 0°30'. *2 : Indicates the optional item. SUPPLEMENTAL RESTRAINT SYSTEM (SRS) M4000004000014 WARNING • Improper service or maintenance of any component of the SRS and any SRS-related component, can lead to per- sonal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from render- ing the SRS inoperative). • The SRS components and seat belt with pre-tensioner should not be subjected to heat, so remove the SRS-ECU, driver's and front passenger's air bag modules, clock spring, side-airbag modules, Cur- tain air bag modules, front and side impact sensor and seat belt pre-tensioner before drying or baking the vehicle after painting. • SRS-ECU, air bag modules, clock spring, impact sensor: 93° C or more • Seat belt with pre-tensioner 90°C or more • Service or maintenance of any SRS component and SRS-related component must be performed only at an authorized MIT- SUBISHI dealer. • MITSUBISHI dealer personnel must thor- oughly review workshop manual, and especially its GROUP 52B - Supplemental Restraint System (SRS), before begin- ning any service or maintenance of any component of the SRS and any SRS-related component. Wheel and tyre Tyre size 215/70R16 100H 215/70R16 100H, 225/55R18 98H *2 215/70R16 100H, 225/55R18 98H *2 Wheel size 16 × 6.5JJ 16 × 6.5JJ, 16 × 6.5J *2 , 18 ×7J *2 16 × 6.5J, 18 ×7J *2 Offset mm 38 38 38 Item GF2W GF3W XTSHL6Z XTSHZL6Z XTHHZL6Z

1-1 GROUP 1 BODY CONSTRUCTION CONTENTS BODY COMPONENTS. . . . . . . . . . . . 1-2 BODY MAIN CROSS-SECTIONAL VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 MAINTENANCE, SERVICEABILITY . 1-6 BODY CONSTRUCTION CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 FRONT BODY. . . . . . . . . . . . . . . . . . . . . . . 1-8 SIDE BODY. . . . . . . . . . . . . . . . . . . . . . . . . 1-15 REAR BODY . . . . . . . . . . . . . . . . . . . . . . . . 1-18 ROOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 UNDER BODY. . . . . . . . . . . . . . . . . . . . . . . 1-21 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 SILENCER APPLICATION LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25 LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL . . . . . . . . . . . . . . . 1-26 STIFFENER AND DAMP SHEET APPLICATION LOCATIONS . . . . . . . 1-27

BODY COMPONENTS BODY CONSTRUCTION 1-2 BODY COMPONENTS M4010001002186 ABC00060 : Anti-corrosion steel panels : High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.) (**: Indicates 980MPa-ultra-high-tensile steel panels.) NOTE: 1 2 55 5 6* 90** 91* 4 10 11* 12 24* 25 30 31 94 98* 99* 101* 32 35 95** 96** 97* 100* 104 105 106 107 108 110 38 37 36 39 40 41 43 44 45 46 47 42* 34 33 48 26* 15 13 14 7* 85 16 49 113 114 112 111 109 51 54 56 57 58 62 63 64 71 70 65 66 53 52 50 17 92* 93* 29* 28* 18 19 27 20 21 22 23 8 9 3 AB 59* 60* 67 68* 75* 76 69* 72* 73* 74* 77** 84** 86* 78* 79 82* 87 88 89 83 80 81 61 102 103 1. Front bumper reinforcement 2. Headlamp support panel upper 3. Headlamp support panel lower 4. Headlamp support panel

BODY COMPONENTS BODY CONSTRUCTION 1-3 5. Front body frame to side sill brace 6. Front floor sidemember 7. Front sidemember rear bulkhead 8. Front inner sidemember 9. Headlamp support panel lower 10. Front sidemember plate 11. Front sidemember extension 12. Front outer sidemember 13. Fender shield extension 14. Front fender gusset 15. Front fender shield 16. Spring house panel 17. Fender shield frame upper inner 18. Front fender bracket rear 19. Front deck frame front upper 20. Engine mounting gusset 21. Condense tank reinforcement 22. Front end upper bar side 23. Front fender bracket 24. Dash crossmember lower 25. Dash panel crossmember upper 26. Dash crossmember extension 27. Dash panel 28. Dash crossmember side 29. Dash panel reinforcement 30. Cowl top panel 31. Front deck crossmember 32. Hood panel inner 33. Hood panel outer 34. Front door side door beam 35. Front door panel inner 36. Front door panel outer 37. Rear door side door beam 38. Rear door panel inner 39. Rear door panel outer 40. Roof rail front 41. Roof bow A 42. Roof bow centre lower 43. Roof bow centre upper 44. Roof bow B 45. Roof bow C 46. Roof bow D 47. Roof rail rear 48. Roof panel 49. Tailgate panel outer 50. Tailgate panel inner 51. Quarter panel extension outer 52. Quarter panel extension rear lower 53. Side outer panel 54. Fuel filler door panel (Left side) 55. Front deck frame rear upper 56. Rear bumper reinforcement 57. Rear end panel outer 58. Rear end inner centre crossmember 59. Rear bumper reinforcement 60. Rear end inner crossmember side 61. Rear bumper bracket 62. Rear floor 63. Rear seat under floor 64. Rear floor side panel 65. Rear floor rear end crossmember 66. Rear floor crossmember 67. Rear floor crossmember 68. Rear floor under stringer 69. Rear bumper support 70. Rear floor sidemember extension 71. Rear floor sidemember 72 Rear floor side sill inner 73. Rear floor sidemember bulkhead 74. Rear floor extension 75. Rear floor rear seat under crossmember 76. Front floor 77. Front floor side sill inner 78. Front floor sidemember 79. Front floor reinforcement 80. Front floor crossmember rear centre 81. Front floor crossmember front 82. Front floor sidemember 83. Front floor crossmember rear 84. Front floor crossmember front 85. Front floor backbone reinforcement 86. Front floor sidemember 87. Battery tray stay rear (Left side) 88. Battery tray stay front (Left side) 89. Front fender 90. Side sill reinforcement 91. Side sill bulkhead front 92. Front pillar reinforcement lower inner 93. Front pillar reinforcement lower support 94. Front lower inner pillar 95. Front pillar reinforcement upper 96. Front upper inner pillar 97. Centre pillar reinforcement 98. Rear door hinge reinforcement 99. Centre inner pillar 100. Roof side rail reinforcement centre 101. Roof side rail inner 102. Roof rail extension front inner 103. Roof rail extension rear inner <Vehicles without sunroof> 104. Roof side rail reinforcement rear 105. Roof side rail reinforcement rear 106. Rear pillar reinforcement 107. Rear wheel house panel inner 108. Quarter panel upper inner 109. Gate pillar reinforcement 110. Rear inner pillar 111. Quarter panel extension lower inner 112. Quarter panel lower inner 113. Quarter panel extension inner 114. Rear pillar reinforcement lower

BODY MAIN CROSS-SECTIONAL VIEWS BODY CONSTRUCTION 1-4 BODY MAIN CROSS-SECTIONAL VIEWS M4010002001346 ABB00858 AB A B D C E F ABB00783 AB A Roof panel Roof rail front Weight assembly Map lamp bracket ABB00784 AB B Roof side rail reinforcement centre Side outer panel Roof side rail inner ABB00785 AB C Centre pillar reinforcement Centre pillar inner upper Centre pillar seat belt reinforcement upper Side outer panel ABB00786 AB D Cowl top panel upper Cowl top stay centre Cowl top panel inner Cowl top panel lower ABB00787 AB E Front pillar reinforcement lower Front inner pillar lower Side outer panel ABB00788 AB F Side sill reinforcement outer rear Side outer panel Front floor side sill inner

BODY MAIN CROSS-SECTIONAL VIEWS BODY CONSTRUCTION 1-5 ABB00758 AB G I J K H L ABB00789 AB G Side outer panel Front upper inner pillar Front pillar reinforcement upper ABB00790 AB H Roof panel Roof rail rear inner Roof rail rear outer ABB00791 AB I Quarter inner upper panel Rear pillar reinforcement upper Side outer panel ABB00792 AB J Side outer panel Quarter inner upper panel Gate inner pillar upper Gate pillar upper reinforcement Quarter outer panel extension upper Gas spring reinforcement ABB00793 AB K Rear pillar reinforcement lower Quarter inner front extension Side outer panel ABB00794 AB L Rear end panel outer Spare tyre bracket Rear end inner centre crossmember Tailgate striker reinforcement

MAINTENANCE, SERVICEABILITY BODY CONSTRUCTION 1-6 MAINTENANCE, SERVICEABILITY M4010003001156 FENDER SHIELD To facilitate the panel replacement, the dash panel and the front sidemember brace upper have a pro- jection and recess for alignment. SIDE STRUCTURE A panel positioning notch has been added on the door opening to improve assembling workability when replacing the panel. ABB00904 AB

MAINTENANCE, SERVICEABILITY BODY CONSTRUCTION 1-7 SIDE OUTER PANEL The extra parts are supplied in 4 different cut forms as a result of employing the integrated side-frame side outer panel. ABC00082 AB Panel positioning notch ABB00754 AB

2013-2014 Mitsubishi Outlander Service & Repair Manual

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