2007-2009 Mitsubishi Outlander Service & Repair Manual

GROUP 1 BODY CONSTRUCTION CONTENTS BODY COMPONENTS..................1-2 BODY MAIN CROSS-SECTIONAL VIEWS .................................1-4 MAINTENANCE, SERVICEABILITY......1-6 BODY CONSTRUCTION CHARACTERISTICS .................................1-8 FRONT BODY.......................1-8 SIDE BODY.......................1-15 REAR BODY.......................1-18 ROOF............................1-19 UNDER BODY......................1-20 DOOR............................1-24 SILENCER APPLICATION LOCATIONS ................................1-25 LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL...................1-26 STIFFENER AND DAMP SHEET APPLICATION LOCATIONS.......................1-26 1-1

BODY COMPONENTS M40100000010USA0000010001 ZB500371 AB501519 ZB500405 ZB500404 0000 1 2 3 4 5 6 9 11 14 15 17 18* 19 20* 21 22 23 24 66 90 96 92 91 68 34 46 45 77 62 85 56 57 87 47 48 49 52 54 88 44 70 40 41 42 43 32 35 36 37 39 38 71 72 73 25 26 27 28 29 58 59 98 89 50 82 97 10* 7* 8 64* 63** 93* 65** 69* 67** 33 31 75 51* 53* 55** 86* 84* 83* 81 79 80 78 61** 94 76 74 95 13 12 16 30 60 : Anti-corrosion steel panels : High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.) (**: Indicates 980MPa-ultra-high-tensile steel panels.) 1. Front bumper reinforcement 1-2 BODY CONSTRUCTION BODY COMPONENTS

2. Front bumper bracket lower 3. Front end crossmember 4. Headlight support panel 5. Front end upper bar 6. Front sidemember inner 7. Front sidemember rear 8. Front sidemember brace lower 9. Front sidemember outer 10. Front sidemember outer front 11. Front fender shield front 12. Front wheel house inner panel 13. Fender bracket rear 14 Fender bracket front 15. Front end upper bar side 16. Engine mounting gusset 17. Front upper frame inner 18. Dash panel crossmember upper 19. Dash panel crossmember lower 20. Dash panel 21. Upper frame to front pillar brace 22. Upper frame outer 23. Front deck 24. Front deck crossmember 25. Hood inner panel 26. Hood outer panel 27. Front door panel inner 28. Front door side door beam 29. Front door panel outer 30. Rear door side door beam lower 31. Rear door side door beam upper 32. Rear door panel outer 33. Rear door panel inner 34. Roof panel 35. Roof bow center 36. Roof carrier bracket 37. Rear roof rail 38. Liftgate panel inner upper 39. Liftgate panel outer upper 40. Liftgate panel outer lower 41. Liftgate panel inner lower 42. Quarter extension outer 43. Quarter outer extension lower 44. Fuel filler door panel 45. Rear bumper beam 46. Rear end crossmember outer 47. Rear end inner panel side 48. Rear end crossmember inner 49. Gate pillar reinforcement lower 50. Rear bumper bracket lower 51. Rear floor sidemember extension 52. Rear wheel house inner panel 53. Rear floor sidemember lower 54. Rear floor sidemember upper 55. Front floor side sill inner 56. Front fender 57. Backbone crossmember front 58. Backbone crossmember rear 59. Front floor pan 60. Backbone reinforcement 61. Front floor crossmember front 62. Front floor crossmember rear 63. Side sill reinforcement 64. Front pillar reinforcement lower 65. Front pillar reinforcement upper 66. Front pillar inner lower 67. Front pillar inner upper 68. Center pillar inner 69. Roof side rail inner 70. Quarter inner extension front 71. Gate pillar reinforcement 72. Third seat belt reinforcement upper 73. Gate pillar inner 74. Gate pillar inner reinforcement 75. Gate pillar inner reinforcement upper 76. Quarter inner extension lower 77. Shipping hook reinforcement 78. Rear bumper bracket 79. Rear bumper bracket center 80. Rear floor crossmember rear 81. Rear floor crossmember center 82. Rear floor crossmember front 83. Front stringer 84. Rear floor (rear seat) crossmember 85. Front floor crossmember front lower 86. Front floor sidemember front 87. Rear floor extension panel 88. Rear floor pan front 89. Fender bracket 90. Center pillar reinforcement 91. Rear door catch reinforcement 92. Rear pillar reinforcement lower 93. Roof side rail reinforcement 94. Roof side reinforcement support 95. Rear quarter inner panel 96. Rear pillar reinforcement 97. Rear floor pan rear BODY CONSTRUCTION 1-3 BODY COMPONENTS

98. Side outer panel BODY MAIN CROSS-SECTIONAL VIEWS M40100000020USA0000010001 ZB500372 0000 A B D E C F ZB500373 0000 A Front end crossmember reinforcement Front end crossmember upper Front end crossmember lower Towing hook reinforcement Front end crossmember plate ZB500374 0000 B Roof panel Front roof rail upper Front roof rail lower ZB5003750000 C Front pillar upper reinforcement Front pillar reinforcement plate Roof side reinforcement support Side outer panel Side roof rail inner Roof side rail reinforcement ZB6010260000 D Center pillar reinforcement Belt anchor reinforcement Center pillar inner Side outer panel Rear door hinge reinforcement Center pillar inner reinforcement lower 1-4 BODY CONSTRUCTION BODY MAIN CROSS-SECTIONAL VIEWS

ZB500377 0000 E Front door hinge reinforcement lower Front pillar reinforcement lower Front pillar inner lower Side outer panel ZB500378 0000 F Side sill outer reinforcement front Side outer panel Side sill outer reinforcement rear Front floor side sill inner Side sill bulkhead A ZB500379 0000 G H I J K L ZB500380 0000 G Side outer panel Front pillar upper reinforcement Front pillar inner upper ZB500381 0000 H Quarter inner panel Side outer panel Rear pillar reinforcement upper Second seat belt reinforcement upper ZB500382 0000 I Side outer panel Gate pillar inner upper Side seat belt reinforcement upper Quarter inner panel Quarter outer extension Gate pillar reinforcement ZB5003830000 J Roof panel Rear roof rail outer Rear roof rail inner Roof extension panel BODY CONSTRUCTION 1-5 BODY MAIN CROSS-SECTIONAL VIEWS

2007-2009 Mitsubishi Outlander Service & Repair Manual

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