2011 Mitsubishi Outlander Sport / RVR / ASX Service & Repair Manual

1-1 GROUP 1 BODY CONSTRUCTION CONTENTS BODY COMPONENTS. . . . . . . . . . . . 1-2 BODY MAIN CROSS-SECTIONAL VIEWS . . . . . . . . . . . . . . . . . . . . . . . . 1-4 MAINTENANCE, SERVICEABILITY . . . . . . . . . . . . . . . 1-6 BODY CONSTRUCTION CHARACTERISTICS . . . . . . . . . . . . . 1-8 FRONT BODY. . . . . . . . . . . . . . . . . . . . . . . 1-8 SIDE BODY. . . . . . . . . . . . . . . . . . . . . . . . . 1-14 REAR BODY . . . . . . . . . . . . . . . . . . . . . . . . 1-16 ROOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 UNDER BODY. . . . . . . . . . . . . . . . . . . . . . . 1-18 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 SILENCER APPLICATION LOCATIONS . . . . . . . . . . . . . . . . . . . . 1-22 FOAMING MATERIAL USAGE LOCATIONS . . . . . . . . . . . . . . . . . . . . 1-23 STIFFENER AND DAMP SHEET APPLICATION LOCATIONS . . . . . . . 1-24

BODY COMPONENTS TSB Revision BODY CONSTRUCTION 1-2 BODY COMPONENTS M4010001002056 ABA00162 AB 1 2 3 4* 56 90 5 7 9* 11 16* 17 21 28 22 63** 87 88 68 18 31 32 34 27 24 67 66 72 71** 84* 85 79 78* 8 6 19 65 81** 82 30 29 36* 33 39 69 42 45 46 70 47 49 50 51 91 92 48 89 38 40 41 20 10 62 12 13 14 15 64* 49 52 54 80 83 35 44 55 86 37 43 53 58 61 57 59 60* 73 74** 75* 76* 77** 23 25 26 : Anti-corrosion steel panels : High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.) (**: Indicates 980MPa-ultra-high-tensile steel panels.) NOTE:

BODY COMPONENTS TSB Revision BODY CONSTRUCTION 1-3 1. Front bumper reinforcement 2. Headlight support panel upper 3. Front body frame to side sill brace 4. Front sidemember rear 5. Front inner sidemember 6. Headlight support panel 7. Front sidemember plate 8. Front outer sidemember 9. Front sidemember extension 10. Front fender gusset 11. Headlight support panel upper 12. Front fender shield 13. Engine mounting gusset 14. Fender shield frame upper inner 15. Spring house panel 16. Dash panel crossmember upper 17. Dash panel crossmember lower 18. Upper frame to front pillar brace 19. Front deck frame upper outer 20. Dash panel 21. Cowl top panel 22. Front deck crossmember 23. Front lower inner pillar 24. Hood panel inner 25. Hood panel outer 26. Front door side door beam 27. Front door panel inner 28. Front door panel outer 29. Rear door side door beam 30. Rear door side door beam lower 31. Rear door panel inner 32. Rear door panel outer 33. Roof rail front upper <Vehicles with panorama glass roof> 34. Roof side rail <Vehicles with panorama glass roof> 35. Roof rail front 36. Roof bow center 37. Roof rail rear 38. Roof panel 39. Liftgate panel outer 40. Liftgate panel inner 41. Gate pillar reinforcement 42. Quarter panel extension outer 43. Quarter panel extension lower rear 44. Side outer panel 45. Fuel filler door panel (Left side) 46. Rear bumper reinforcement 47. Rear bumper reinforcement 48. Rear end panel outer 49. Rear end panel inner 50. Rear end inner crossmember 51. Rear floor crossmember 52. Rear floor crossmember 53. Rear floor 54. Second seat anchor reinforcement 55. Rear floor under stringer 56. Rear floor side panel 57. Rear floor sidemember extension 58. Rear floor sidemember lower 59. Rear floor extension 60. Rear floor rear seat under crossmember 61. Front floor 62. Front floor reinforcement 63. Front floor side sill inner 64. Front floor sidemember 65. Front floor crossmember rear center 66. Front floor crossmember front 67. Battery tray stay rear (Left side) 68. Battery tray stay front (Left side) 69. Radiator bracket lower 70. Headlight support panel lower 71. Front floor crossmember front 72 Front floor crossmember rear 73. Front floor backbone reinforcement 74. Side sill reinforcement 75. Front pillar reinforcement lower inner 76. Center pillar reinforcement 77. Front pillar reinforcement upper 78. Roof side rail reinforcement center 79. Roof side rail reinforcement rear 80. Center inner pillar 81. Front upper inner pillar 82. Roof rail extension front inner 83. Roof rail extension rear inner <Vehicles without panorama glass roof> 84. Roof side rail inner 85. Rear wheel house panel inner 86. Rear pillar brace 87. Second seat anchor reinforcement 88. Quarter panel extension lower inner 89. Rear pillar inner 90. Quarter panel inner 91. Quarter panel extension inner 92. Rear pillar reinforcement lower

BODY MAIN CROSS-SECTIONAL VIEWS TSB Revision BODY CONSTRUCTION 1-4 BODY MAIN CROSS-SECTIONAL VIEWS M4010002001283 AB900379 AB A B D C E F AB900400AB A Roof panel Roof rail front ABA00121AB B Roof side rail reinforcement center Side outer panel Roof side rail inner Roof side reinforcement support AB900749AB Center pillar reinforcement Center pillar inner upper Rear door hinge reinforcement Side outer panel C AB900399 D AB Front end crossmember upper Front end crossmember lower Front end crossmember bulkhead AB900724AB E Front pillar reinforcement lower inner Front pillar inner lower Side outer panel ABA00122 F AB Side sill reinforcement outer rear Side outer panel Front floor side sill inner Side sill reinforcement support center

BODY MAIN CROSS-SECTIONAL VIEWS TSB Revision BODY CONSTRUCTION 1-5 AB900380 AB G I J K H L AB900586AB G Side outer panel Front upper inner pillar Front pillar reinforcement upper AB900401AB H Roof panel Roof rail rear inner Roof rail rear outer AB900648 AB I Quarter panel inner Side outer panel AB900649 J AB Gate pillar reinforcement upper Quarter outer panel extension upper Second seat belt reinforcement upper (Left side) Quarter panel inner Side outer panel AB900725AB K Rear pillar reinforcement lower Rear wheel house panel inner Quarter panel extension front Side sill end plate Side outer panel AB900398 AB L Rear end panel outer Rear end inner crossmember Tailgate striker reinforcement

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2011 Mitsubishi Outlander Sport / RVR / ASX Service & Repair Manual

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