1999-2010 Mitsubishi Lan Evo 6-7-8-9-10 Workshop Service

1-1 GROUP 1 BODY CONSTRUCTION CONTENTS BODY COMPONENTS. . . . . . . . . . . . 1-2 BODY MAIN CROSS-SECTIONAL VIEWS . . . . . . . . . . . . . . . . . . . . . . . . 1-4 MAINTENANCE, SERVICEABILITY . 1-6 BODY CONSTRUCTION CHARACTERISTICS . . . . . . . . . . . . . 1-8 FRONT BODY. . . . . . . . . . . . . . . . . . . . . . . 1-8 ROOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 SIDE BODY. . . . . . . . . . . . . . . . . . . . . . . . . 1-14 REAR BODY . . . . . . . . . . . . . . . . . . . . . . . . 1-16 UNDER BODY. . . . . . . . . . . . . . . . . . . . . . . 1-17 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 SILENCER APPLICATION LOCATIONS . . . . . . . . . . . . . . . . . . . . 1-21 LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL . . . . . . . . . . . 1-22 STIFFENER AND DAMP SHEET APPLICATION LOCATIONS . . . . . . . 1-24 THEFT PROTECTION . . . . . . . . . . . . 1-25

BODY COMPONENTS BODY CONSTRUCTION 1-2 BODY COMPONENTS M4010001000102 AB202151 AB : Anti-corrosion steel panels : High-tensile steel panels 1 62 64 69 70 19 2 3 16 17 28 47 29 48 49 81 41 14 15 25 55 38 37 21 18 4 5 6 7 8 9 10 71 23 24 22 72 73 74 75 76 77 26 27 31 32 33 30 46 35 36 34 11 12 20 13 65 78 79 66 39 40 42 44 43 56 57 83 82 61 67 68 58 59 60 63 45 50 51 52 53 54

BODY COMPONENTS BODY CONSTRUCTION 1-3 1. HEADLAMP SUPPORT PANEL 2. HOOD LOCK STAY 3. FRONT END CROSSMEMBER 4. FRONT END UPPER BAR 5. HEADLAMP SUPPORT PANEL SIDE 6. FRONT FENDER SHIELD 7. FRONT UPPER FRAME INNER 8. UPPER FRAME BULKHEAD FRONT 9. UPPER FRAME BULKHEAD 10. UPPER FRAME BULKHEAD REAR 11. FRONT SIDEMEMBER INNER 12. ENGINE MOUNT BRACKET 13. FRONT SIDEMEMBER REAR 14. FRONT SIDEMEMBER OUTER 15. SPRING HOUSE PANEL 16. DASH PANEL 17. DASH PANEL SILENCER 18. DASH PANEL REINFORCEMENT 19. UPPER FRAME TO FRONT PILLAR BRACE 20. UPPER FRAME EXTENSION OUTER 21. UPPER FRAME EXTENSION INNER 22. COWL TOP LOWER PANEL 23. COWL TOP INNER PANEL 24. COWL TOP UPPER PANEL 25. FRONT DECK CROSSMENBER 26. HOOD INNER PANEL 27. HOOD OUTER PANEL 28. FRONT ROOF RAIL 29. FRONT ROOF BOW 30. ROOF PANEL 31. ROOF BOW FRONT REINFORCEMENT 32. REAR ROOF BOW 33. REAR ROOF RAIL 34. SEAT BACK PLATE 35. REAR SEAT BACK PANEL 36. REAR SHELF PANEL 37. REAR SEAT BACK BRACE 38. TRUNK LID OUTER PANEL 39. TRUNK LID INNER PANEL 40. TRUNK LID HINGE 41. QUARTER INNER EXTENSION REAR 42. QUARTER CORNER PANEL 43. REAR COMBINATION LAMP HOUSING 44. SIDE ROOF RAIL INNER 45. ROOF SIDE RAIL REINFORCEMENT CENTER 46. FRONT PILLAR INNER UPPER 47. FRONT PILLAR INNER LOWER 48. CENTER PILLAR INNER 49. SIDE OUTER PANEL 50. REAR WHEEL HOUSE INNER PANEL 51. QUARTER INNER PANEL 52. REAR FLOOR SIDE BRACE 53. QUARTER OUTER EXTENSION LOWER 54. FUEL FILLER DOOR 55. REAR END PANEL OUTER 56. REAR END PANEL INNER 57. REAR DOOR OUTER PANEL 58. REAR DOOR SIDE DOOR BEAM LOWER 59. REAR DOOR SIDE DOOR BEAM UPPER 60. REAR DOOR INNER PANEL 61. FRONT DOOR OUTER PANEL 62. FRONT DOOR SIDE DOOR BEAM 63. FRONT DOOR INNER PANEL 64. FENDER PANEL 65. FRONT FLOOR CROSSMEMBER REAR 66. FRONT FLOOR CROSSMEMBER FRONT 67. FRONT FLOOR SIDE SILL INNER 68. FRONT FLOOR SIDEMEMBER 69. BACKBONE REINFORCEMENT 70. INSTRUMENT PANEL CENTER BRACKET REINFORCEMENT 71. FRONT FLOOR PAN 72. FRONT FLOOR EXTENSION PANEL REAR 73. REAR FLOOR EXTENSION 74. REAR FLOOR PAN 75. SEAT BACK PLATE EXTENSION 76. JACK BRACKET 77. SPARE TIRE BRACKET 78. TOWING HOOK REINFORCEMENT 79. REAR FLOOR SIDEMEMBER EXTENSION 80. CROSSMEMBER CENTER SUPPORT 81. REAR FLOOR CROSSMEMBER 82. REAR FLOOR SIDEMEMBER 83. REAR SEAT BACK REINFORCEMENT

BODY MAIN CROSS-SECTIONAL VIEWS BODY CONSTRUCTION 1-4 BODY MAIN CROSS-SECTIONAL VIEWS M4010002000105 AB201974 A B C D E F AC AB201984 A ROOF PANEL MAP LAMP BRACKET FRONT ROOF RAIL AC AB201886 AB SIDE ROOF RAIL INNER SIDE OUTER PANEL FRONT PILLAR INNER REINFORCEMENT FRONT PILLAR REINFORCEMENT UPPER FRONT PILLAR REINFORCE- MENT UPPER (B) ROOF PANEL B AB200255 AC C COWL TOP LOWER PANEL COWL TOP UPPER PANEL COWL TOP INNER PANEL AB200256 AC D FRONT END CROSSMEMBER REIFORCEMENT FRONT END CROSS- MENBER INNER FRONT END CROSSMENBER OUTER AB201985 AB E FRONT PILLAR REINFORCEMENT LOWER FRONT PILLAR INNER LOWER SIDE OUTER PANEL AB200258 AC F FRONT FLOOR SIDE SILL INNER SIDE SILL REINFORCEMENT SUPPORT SIDE SILL OUTER REINFORCEMENT CENTER SIDE OUTER PANEL

BODY MAIN CROSS-SECTIONAL VIEWS BODY CONSTRUCTION 1-5 AB201911 AB G J I H K AB201887 AB G (STANDARD ROOF) SIDE OUTER PANEL FRONT PILLAR INNER UPPER FRONT PILLAR INNER REINFORCEMENT UPPER FRONT PILLAR INNER UPPER REINFORCEMENT FRONT PILLAR REINFORCE- MENT UPPER (B) FRONT PILLAR REINFORCEMENT UPPER AB202122 AB G (SUNROOF) SIDE OUTER PANEL FRONT PILLAR INNER UPPER FRONT PILLAR REINFORCEMENT UPPER AB201986 H CENTER PILLAR REINFORCEMENT CENTER PILLAR SEATBELT REINFORCEMENT CENTER PILLAR INNER SIDE OUTER PANEL AB AB201988AB SIDE OUTER PANEL REAR PILLAR INNER I AB200264 AC SIDE OUTER PANEL QUARTER INNER PANEL REAR WHEEL HOUSE INNER PANEL J AB201989 AB REAR END PANEL OUTER REAR END PANEL INNER K

MAINTENANCE, SERVICEABILITY BODY CONSTRUCTION 1-6 MAINTENANCE, SERVICEABILITY M4010003000120 FENDER SHIELD A positioning hole, marking and cut-out has been added on the front fender shield, front upper frame inner, front side member gusset rear and dash panel to improve assembling workability when replacing the panel. AB202152 AB

MAINTENANCE, SERVICEABILITY BODY CONSTRUCTION 1-7 SIDE STRUCTURE A panel positioning cut-out has been added on the door opening to improve assembling workability when replacing the panel. SIDE OUTER PANEL The extra parts are supplied in 4 different cut forms as a result of employing the integrated side-frame side outer panel. AB200202 AB PANEL POSITIONING NOTCH AB202025 AB AB202024 CENTER PILLAR OUTER FRONT PILLAR OUTER SIDE SILL OUTER QUARTER OUTER AB

BODY CONSTRUCTION CHARACTERISTICS BODY CONSTRUCTION 1-8 BODY CONSTRUCTION CHARACTERISTICS FRONT BODY M4010010000092 HEADLAMP SUPPORT By adopting a steel sheet with variable thickness* for the front end crossmember outer, the steel sheet thickness on the right side of the vehicle has been increased to improve safety in collision and body rigidity. NOTE: *: Steel sheets with different thickness welded to form one steel sheet. AB201017AB 10 1 4 2 5 3 6 7 8 9 11 1. FRONT END UPPER BAR 2. SENSOR BRACKET 3. HEADLAMP SUPPORT PANEL 4. HOOD LOCK STAY 5. FRONT END CROSSMEMBER INNER REINFORCEMENT 6. A/C CONDENSER BRACKET 7. RADIATOR BRACKET 8. FRONT END CROSSMEMBER INNER 9. FRONT END CROSSMEMBER OUTER 10. SHIPPING HOOK 10. FRONT END CROSSMEMBER REINFORCEMENT

BODY CONSTRUCTION CHARACTERISTICS BODY CONSTRUCTION 1-9 FENDER SHIELD The cross section of the front sidemember has been increased and a steel sheet with variable thickness* has been adopted for the front sidemember inner to increase the thickness of the cabinet side in the aim to improve safety in collision, body rigidity, and real- ize lightweight. NOTE: *: Steel sheets with different thickness welded to form one steel sheet. The spring house panel has been designed to be directly installed with the cowl top lower panel, and the body rigidity of the suspension attachment holder has been increased to improve operational stability and quietness. AB202153 AB 9 10 8 7 6 4 3 5 2 RIGHT SIDE LEFT SIDE 9 1 11 8 10 5 7 6 4 2 12 11 1 A 1. HEADLAMP SUPPORT PANEL SIDE 2. FRONT FENDER SHIELD 3. ENGINE MOUNT REINFORCEMENT 4. UPPER FRAME BULKHEAD FRONT 5. FRONT UPPER FRAME INNER 6. UPPER FRAME BULKHEAD 7. UPPER FRAME BULKHEAD REAR 8. SPRING HOUSE BRACKET REINFORCEMENT 9. SPRING HOUSE BRACKET 10. SPRING HOUSE PANEL 11. FRONT SIDEMEMBER 12. TRANSMISSION MOUNT REINFORCEMENT OUTER AB200275 AC A COWL TOP LOWER PANEL SPRING HOUSE BRACKET SPRING HOUSE PANEL

BODY CONSTRUCTION CHARACTERISTICS BODY CONSTRUCTION 1-10 FRONT SIDEMEMBER REINFORCEMENT RIGHT SIDE AB201018AB 11 2 3 4 5 6 7 9 8 10 12 13 14 15 1 16 17 18 19 AB202015 AC 1 15 2 5 7 12 A B 1. FRONT SIDEMEMBER INNER 2. FRONT SIDEMEMBER BULKHEAD A 3. FRONT SIDEMEMBER OUTER 4. ENGINE MOUNT BRACKET 5. FRONT SIDEMEMBER INNER REINFORCEMENT LOWER 6. FRONT SIDEMEMBER GUSSET REAR 7. FRONT SIDEMEMBER INNER REINFORCEMENT REAR 8. TIE DOWN REINFORCEMENT 9. DASH PANEL EXTENSION 10. PIPE SUPPORT REAR 11. PIPE NUT 12. FRONT SIDEMEMBER REAR 13. DASH CROSSMEMBER EXTENSION 14. SUSPENSION CROSSMEMBER SUPPORT BRACKET 15. SUSPENSION CROSSMEMBER BRACKET INNER 16. PIPE 17. SQUARE HEAD BOLT 18. RETAINER 19. PIPE SUPPORT FRONT AB202019 AB A 1 2 3 AB200280 AC B 7 5 3

1999-2010 Mitsubishi Lan Evo 6-7-8-9-10 Workshop Service

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