2003 MITSUBISHI ENDEAVOR All Models Service and Repair Manual

00-1 GROUP 00 GENERAL CONTENTS GENERAL <BODY AND CHASSIS> . . . . . . . . . . . . . . . . . . . . . 00 GENERAL <ELECTRICAL> . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00E

00-2 GROUP 00 GENERAL <BODY AND CHASSIS> CONTENTS HOW TO USE THIS MANUAL . . . . . . 00-3 TROUBLESHOOTING GUIDELINES 00-6 HOW TO USE TROUBLESHOOTING/ INSPECTION SERVICE POINTS. . . . 00-6 VEHICLE IDENTIFICATION . . . . . . . 00-15 VEHICLE IDENTIFICATION . . . . . . . . . . . . 00-15 VEHICLE IDENTIFICATION CODE PLATE 00-17 PRECAUTIONS BEFORE SERVICE. 00-21 TOWING AND HOISTING . . . . . . . . . 00-23 GENERAL DATA AND SPECIFICATIONS . . . . . . . . . . . . . . . 00-27 TIGHTENING TORQUE . . . . . . . . . . . 00-30 LUBRICATION AND MAINTENANCE 00-31 RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE . . 00-32 SCHEDULED MAINTENANCE TABLE 00-35 MAINTENANCE SERVICE . . . . . . . . 00-38 FUEL SYSTEM (TANK, PIPE LINE AND CONNECTION, AND FUEL TANK FILLER TUBE CAP) (CHECK FOR LEAKS) . . . . . . 00-38 FUEL HOSES (CHECK CONDITION) . . . . 00-38 AIR CLEANER ELEMENT (REPLACE) . . . 00-38 EVAPORATIVE EMISSION CONTROL SYSTEM (EXCEPT EVAPORATIVE EMISSION CANISTER) (CHECK FOR LEAKS AND CLOGGING) . . 00-38 SPARK PLUGS (REPLACE) . . . . . . . . . . . . 00-39 IGNITION CABLES (REPLACE) . . . . . . . . . 00-39 DISTRIBUTOR CAP AND ROTOR (CHECK) <3.0L ENGINE>. . . . . . . . . . . . . . . . . . . . . . 00-40 TIMING BELT (REPLACE) . . . . . . . . . . . . . 00-40 DRIVE BELT (FOR GENERATOR, WATER PUMP, A/C COMPRESSOR AND POWER STEERING PUMP) (CHECK CONDITION) . . . . . . . . . . . . . . . . 00-40 ENGINE OIL (CHANGE) . . . . . . . . . . . . . . . 00-47 ENGINE OIL FILTER (REPLACE) . . . . . . . 00-48 MANUAL TRANSMISSION OIL . . . . . . . . . 00-49 AUTOMATIC TRANSMISSION FLUID . . . . 00-49 ENGINE COOLANT (CHANGE) . . . . . . . . . 00-52 DISC BRAKE PADS (INSPECT FOR WEAR) 00-53 REAR DRUM BRAKE LININGS AND REAR WHEEL CYLINDERS (INSPECT FOR WEAR AND LEAKS) . . . . . 00-53 BRAKE HOSES (CHECK FOR DETERIORATION OR LEAKS) . . . . . . . . . . . . . . . . . . . . . . . . . 00-54 BALL JOINT AND STEERING LINKAGE SEALS (INSPECT FOR GREASE LEAKS AND DAMAGE) . . . . . . . . . . . . . . . . . . . . . . 00-54 DRIVE SHAFT BOOTS (INSPECT FOR GREASE LEAKS AND DAMAGE) . . . . . . . . 00-54 SRS AIR BAG (INSPECT FOR SRS SYSTEM) . . . . . . . . . 00-55 EXHAUST SYSTEM (CONNECTION PORTION OF MUFFLER, PIPINGS AND CONVERTER HEAT SHIELDS) (CHECK AND SERVICE AS REQUIRED) . . . . . . . . . . . . . . . . . . . . . . . . 00-60 TIRES (ROTATE) . . . . . . . . . . . . . . . . . . . . 00-60 AIR PURIFIER FILTER (REPLACE) . . . . . . 00-60 MAIN SEALANT AND ADHESIVE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-61

HOW TO USE THIS MANUAL TSB Revision GENERAL <BODY AND CHASSIS> 00-3 . HOW TO USE THIS MANUAL M1001000100110 MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS This manual provides explanations, etc. concerning procedures for the inspection, maintenance, repair and servicing of the subject model. Unless otherwise specified, each service procedure covers all models. Procedures covering specific models are identified by the model codes, or similar designation (engine type, transaxle type, etc.). A description of these designations is covered in this manual under "VEHICLE IDENTIFICATION." ON-VEHICLE SERVICE "ON-VEHICLE SERVICE" are procedures for performing inspections and adjustments of particularly important locations with regard to the construction and for maintenance and servicing, but other inspections (for looseness, play, cracking, damage, etc.) must also be performed. SERVICE PROCEDURES The service steps are arranged in numerical order. Attention must to be paid in performing vehicle service are described in detail in SERVICE POINTS. DEFINITION OF TERMS STANDARD VALUE Indicates the value used as the standard for judging the quality of a part or assembly on inspection or the value to which the part or assembly is corrected and adjusted. It is given by tolerance. LIMIT Shows the standard for judging the quality of a part or assembly on inspection and means the maximum or minimum value within which the part or assembly must be kept functionally or in strength. It is a value established outside the range of standard value. REFERENCE VALUE Indicates the adjustment value prior to starting the work (presented in order to facilitate assembly and adjustment procedures, and so they can be completed in a shorter time). DANGER, WARNING, AND CAUTION DANGER, WARNING, and CAUTION call special attention to a necessary action or to an action that must be avoided. The differences among DANGER, WARNING, and CAUTION are as follows: • If a DANGER is not followed, the result is severe bodily harm or even death. • If a WARNING is not followed, the result could be bodily injury. • If a CAUTION is not followed, the result could be damage to the vehicle, vehicle components or service equipment. TIGHTENING TORQUE INDICATION The tightening torque indicates a median and its tolerance by a unit of N⋅m (in-lb) or N⋅m (ft-lb). For fasteners with no assigned torque value, refer to P.00-30. SPECIAL TOOL NOTE Only MMC special tool part numbers are called out in the repair sections of this manual. Please refer to the special tool cross reference chart, which is located in the service manual at the beginning of each group, for a cross reference from the MMC special tool number to the special tool number that is available in your market. MODEL INDICATIONS The following abbreviations are used in this manual for classification of model types. M/T:Indicates manual transaxle, or models equipped with manual transaxle. A/T: Indicates automatic transaxle, or models equipped with automatic transaxle. MFI: Indicates multiport fuel injection, or engines equipped with multiport fuel injection. A/C: Indicates air conditioning. 2.4L Engine: Indicates the 2.4 liter <4G64> engine, or a model equipped with such an engine. 3.0L Engine: Indicates the 3.0 liter <6G72> engine, or a model equipped with such an engine. PCM: Powertrain control module ECM: Engine control module SWS: Simplified Wiring System

HOW TO USE THIS MANUAL TSB Revision GENERAL <BODY AND CHASSIS> 00-4 ACX00859 <<A>> >>A<< AD

HOW TO USE THIS MANUAL TSB Revision GENERAL <BODY AND CHASSIS> 00-5 ACX00860 AC (continued) .

2003 MITSUBISHI ENDEAVOR All Models Service and Repair Manual

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