2006 TRANSMISSIONS
Automatic Transaxle/Transmission External Controls - Fusion, Milan & Zephyr
SPECIFICATIONS
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
DESCRIPTION AND OPERATION
EXTERNAL CONTROLS
Description Nm lb-ft lb-in
Floor selector lever nuts 12 9 -
Selector lever cable grommet nuts 8 - 71
2006 Ford Fusion SE
2006 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Fusion, Milan & Zephyr
2006 Ford Fusion SE
2006 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Fusion, Milan & Zephyr
Fig. 1: Identifying External Controls - Floor Shift Components
Courtesy of FORD MOTOR CO.
The transaxle shift control linkage consists of:
A shift cable that connects the transaxle range selector lever to the floor shifter
assembly.
A brake shift interlock actuator that is integral to the floor shifter assembly.
2006 Ford Fusion SE
2006 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Fusion, Milan & Zephyr
The floor shifter assembly:
Locks the transaxle range selector lever in the PARK position when the
ignition switch is in the LOCK position.
Requires the transaxle range selector lever to be in the PARK position to turn
the ignition switch to the LOCK position.
DIAGNOSIS AND TESTING
EXTERNAL CONTROLS
SPECIAL TOOL(S) DESCRIPTION
73 III Digital Multimeter
105-R0057 or equivalent
Worldwide Diagnostic System
(WDS)
Vehicle Communication Module
(VCM) with appropriate adapters, or
2006 Ford Fusion SE
2006 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Fusion, Milan & Zephyr
Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
3. If an obvious cause for an observed or reported concern is found, correct the
cause before proceeding to the next step.
4. If the concern is not visually evident, verify the symptom. GO to SYMPTOM
CHART .
VISUAL INSPECTION CHART
DIAGNOSTIC TROUBLE CODE (DTC) CHART
equivalent diagnostic tool
Mechanical Electrical
Transmission shift cable
Manual control lever
Transmission control module out of
adjustment (6-speed transaxle)
Fuse
Connections
Wiring harness
Brake pedal position
(BPP) switch
Shift lock actuator
2006 Ford Fusion SE
2006 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Fusion, Milan & Zephyr
Symptom Chart
SYMPTOM CHART
Electrical Connectors
DTC Component Description Condition Symptom Action
B2572
Brake Shift
Interlock
Brake Shift
Interlock
Output
Circuit
Failure
The associated
circuitry
connected to the
smart junction
box (SJB) or
fuse, or the SJB
itself may have
an issue causing
a brake shift
interlock
concern.
Brake shift
interlock is
inoperative
or does not
operate
correctly.
GO to
PINPOINT
TEST A .
Condition Possible Sources Action
Shift interlock
system does not
release/lock
correctly
Circuitry
open/shorted
Fuse(s)
Stoplight
switch
GO to PINPOINT TEST
A .
Shift interlock
system does not
release/lock
correctly
Shift lock
actuator
INSTALL a new selector
lever assembly. REFER to
SELECTOR LEVER .
Shift control
linkage is out of
correct gear
relationship
Shift linkage
out of
adjustment
REFER to SELECTOR
LEVER CABLE
ADJUSTMENT .
Loose shift
cable bracket
CHECK the shift cable
bracket. Tighten as
necessary.
2006 Ford Fusion SE
2006 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Fusion, Milan & Zephyr
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2009 Mercury Milan Service & Repair Manual Software
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Description
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Key features of the manual include:
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The manual provides guidance for routine maintenance tasks such as oil changes, filter replacements, and brake inspections, as well as in-depth assistance for more complex repairs like engine overhauls, electrical system diagnostics, and transmission repairs.
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