1995 Mazda MILLENIA (TA) Service & Repair Manual

AD-001/97 - KEY REPLACEMENT PROGRAM SI106939 TSB NUMBER: AD-001/97 For Internal Mazda Corporate Use Only DESCRIPTION APPLICABLE MODELS 1995 - 02 Millenia DESCRIPTION The primary, secondary and emergency keys to these vehicles are a center cut design. This design was introduced in the 1995 model year and is unique to Mazda. Replacement keys are not supplied by Mazda and must be coordinated between the dealership and Tokai Rika, USA (TRUSA). The following procedures and the attached order form should assist dealers with customers who have lost their keys. KEY IDENTIFICATION  Primary Key (2 per vehicle) - Operates all locks and the vehicle ignition.  Secondary (Valet) Key (1 per vehicle) - Operates all doors and vehicle ignition. Will not allow access to trunk or glove box.  Emergency Key (1 per vehicle) - Operates like the Primary Key but is made from aluminum. Designed as a spare key and fits into the credit card pockets of a billfold. PLACING ORDERS Include the dealer code, legible dealership name/address/phone number and the name of the person placing the order. Key codes are five (5) digits, all beginning with the number "2." ORDER CONFIRMATION To receive fax confirmation regarding your order, include your fax number with your order. If confirmation is not received within a 24 hour period, call Tokai Rika at (269) 966-0512 between 8:30 am and 10:30 pm (Mon - Fri) and 10:00 am - 2:00 pm (Sat) EST. DELIVERY Tokai Rika ships all orders via United Parcel Service (UPS) next day or 2nd day air, depending on customer urgency. Delivery is promised within five (5) business days (excluding holidays). Delivery time and cost may vary depending on location and time of order.

 Standard Delivery All times referenced are EST Orders received before 1:00 pm on Saturday will be shipped on Saturday. Shipping/Delivery Schedule: Orders Placed on Monday, delivered Wednesday Orders Placed on Tuesday, delivered Thursday Orders Placed on Wednesday, delivered Friday Orders Placed on Thursday, delivered Monday Orders Placed on Friday, delivered Tuesday Orders Placed on Saturday, delivered Tuesday The above schedule is conditioned upon receiving the orders in time to prepare the replacement key(s) for that day's UPS shipment.  Emergency Orders Dealers must indicate on emergency orders placed on Friday that Saturday delivery is required. If not indicated, the order will automatically default to Monday delivery. No call will be made to the dealership for clariﬁcation unless indicated on the order form. DUE TO SECURITY REASONS, NO ORDERS WILL BE SHIPPED DIRECTLY TO CUSTOMERS. EMERGENCY ORDERS MUST BE FAXED TO TOKAI RIKA NO LATER THAN 6:30 PM (MON - FRI) AND 1:00 PM (SAT) FOR NEXT DAY DELIVERY.  Same-Day Delivery Tokai Rika offers same day delivery to most U.S. locations. Rates and service available vary, depending on dealership location, timing of order and available ﬂights. Tokai Rika uses Delta Dash as the primary shipper for these orders. Delivery is made directly to the dealership. Dealers may pick the keys up at the airport (to reduce the cost). Customers may not pick up the package or accept delivery themselves. BILLING All replacement keys are billed from Tokai Rika to Mazda Motor of America, Inc. MAzda Motor of America, Inc. will invoice the dealer.

00-001/05 - MULT. MODELS - WDS PTU BATTERY WARRANTY AND ORDER INFORMATION SI108504 TSB NUMBER: 00-001/05 For Internal Mazda Corporate Use Only DESCRIPTION APPLICABLE MODEL(S)/VINS 1997-2003 Protege 2002-2003 Protege5 1997-2005 Miata 1997-2002 626 1995-2002 Millenia 1997-1998 MPV 2000-2005 MPV 2004-2005 Mazda3 2004-2005 RX-8 2003-2005 Mazda6 2001-2005 Tribute 1995-2005 B-Series Truck DESCRIPTION Mazda Worldwide Diagnostic System (WDS) PTU batteries are not covered by the system’s 1-year extension agreement. WDS support information was communicated in the “WDS Support Extension Program” documentation sent to all dealers as part of the 1-year extension agreement. The WDS PTU batteries are considered a consumable item and most have been in use for several years. WDS PTU batteries are available for purchase on Mazda Tool and Equipment website. PARTS INFORMATION Part Number Description Qty. Notes 418-F402 WDS PTU Battery Pack 1 Available on Mazda Tool and Equipment website

NOTE: Replacement batteries carry a 13 month warranty.

00-003/19 - SPECIAL SERVICE TOOL ANNOUNCEMENT - MARCH 2019 SI121167 TSB NUMBER: 00-003/19 TSB ISSUE DATE 03/20/2019 BULLETIN NOTES APPLICABLE MODEL(S)/VINS 1990-1994 323 1992-1995 929 2006-2015 Mazda5 1992-1995 MX-3 1995-2002 Millenia 2003-2019 Mazda6 1990-2003 Protege 1991-1994 Navajo 2013-2019 CX-5 2002-2003 Protege5 1990-2006 MPV 2007-2012 CX-7 1990-2005 Miata 1995-2009 B-Series 2007-2019 CX-9 1993-1995 RX-7 2001-2011 Tribute 2006-2019 MX-5 1990-1995 MX-6 2011-2019 Mazda2 2004-2011 RX-8 1990-2002 626 2004-2019 Mazda3 2016-2019 CX-3 For Internal Mazda Corporate Use Only DESCRIPTION In support of the new MRT distribution, Mazda will ship to dealers a new Dual Purpose Diagnostic Leak Detector beginning March, 2019. Training videos will be posted to MGSS shortly and Workshop Manual procedures will be revised gradually. Part Number Description MAZ-95-130-KT Dual Purpose Diagnostic Leak Detector BILLING INFORMATION Tool will be automatically invoiced to your dealer parts account statement. The initial launch total cost is $4,023.00 (plus tax and shipping costs). The cost will be split over three (3) month billing cycles (April-June). If your accounting department has any questions regarding this invoicing, please call Mazda Special Service Tools (949-852-7240). SHIPPING INFORMATION Tool will be shipped via UPS ground to your Service Department beginning March, 2019. NOTE: Advise your shipping/receiving personnel of this tool shipment. OBTAINING ADDITIONAL TOOLS To order additional tools, submit orders via Mazda Tool and Equipment website at http://dealers.mazdausa.com. CUSTOMER SERVICE INFORMATION For warranty or product information call Redline Customer Service at (714) 451-1411 or toll free (877) 557-6653. SPECIAL SERVICE TOOL (SST) AND USAGE

PART NUMBER / NAME: MAZ-95-130-KT / Mazda Dual Purpose Diagnostic Leak Detector APPLICABLE MODELS: All Models USAGE: EVAP, Intake or Exhaust Testing OVERVIEW: USAGE:

F013/97 - 1995 MILLENIA - SUPPLEMENTAL DIAGNOSTIC PROCEDURES FOR MIL ILLUMINATION DTC'S: P0135, P0155, P0170, P0173, P0400, P1525, P1527, P1540 SI106962 TSB NUMBER: F013/97 For Internal Mazda Corporate Use Only DESCRIPTION APPLICABLE MODELS 1995 Millenia DESCRIPTION Attached are supplemental diagnostic procedures, to be used with the DTC's (Diagnostic Trouble Code) listed below. NOTE: Not every concern can be resolved by replacing the PCM (Powertrain Control Module). The procedures in this supplement have been designed with the latest information available to help you correctly diagnose the concern the ﬁrst time. Service Managers should place supplement in Section "F" of the appropriate Workshop Manual. DIAGNOSTIC PROCEDURE TABLE OF CONTENTS: DTC Engine Type Meaning of DTC KL KJ P0170/0173 O O Fuel Trim Malfuction P0170/0173 O O Front O2 Sensor Inversion Malfunction P0135/0155 O Front O2 Sensor Heater Circuit Malfunction P1525/1527 O ABV Solenoid (Vac & Vent) circuit malfunction P1540 O ABV System Malfunction P0400 O EGR Flow Malfunction Fuel Trim Malfunction Code Deﬁnition: The Fuel Trim correction or learning adjustments have exceeded allowable limits, due to either a too rich or too lean condition.

Vehicles and PCMs that may set fuel trim malfunction code(s) during cold start conditions. Model VIN Range Production Date Affected PCM(s) KLD Up to JM1TA221*S1146766 Up to 4/30/95 KL47-18-881, A, B, C, R KJS UP to JM1TA222*S1146790 Up to 4/30/95 KJ02-18-881, A, B, C, D, E, R St ep Inspection Action 1. Retrieve FREEZE FRAME DATA and TROUBLE CODES and record them on repair order for future use. Go to next step. 2. Was FREEZE FRAME DATA stored in memory for PO170 or P0173? Y es Go to next step. N o Go to step 5. 3. Were there any other DTC's (trouble codes) stored in memory that would affect Fuel Trim? Example: Air Flow Sensor, Engine Coolant Sensor O Sensor, etc. Y es Perform diagnosis for DTC, then go to next step. N o Go to next step. 4. Using FREEZE FRAME DATA, after adding LFT1 SFT1, LFT2 SFT2, did they compare to chart below? Y es Go to next step. PID'S Engine Type N o Go to next step. KLD KJS ECT Below 40c (104 F) LFT1 + SFT1 Below-24% Below-21% LFT2 + SFT2 Below-24% Below-21% 2

5. With engine at normal operating temperatures monitor the LFT SFT PID's through PID DATA MONITOR Are they within the following ranges? LFT1 within 8% LFT2 within 8% SFT1 within 4% SFT2 within 4% Y es The FUEL TRIM readings do not indicate a too rich (-) or a too lean (+) condition and the PCM should be replaced with a modified unit. N o The FUEL TRIM readings indicate either a too RICH (-) or too LEAN (+) condition is being pick up by either/or both front 0 sensors. Go to step 6. 6. Check for the following: Pressure regulator malfunction Fuel injector malfunction Fuel pump malfunction Engine coolant sensor (ECT) malfunction Mass air flow sensor (MAF) malfunction Purge solenoid valve malfunction Unmetered air leak Open or shorted injector wire Intake air temperature sensor (IAT) malfunction EGR boost sensor malfunction PCV valve malfunction Was the malfunction determined? Y es Go to next step. N o Contact your regional technical hotline for diagnostic assistance. 7. Clear DTC and road test vehicle under FREEZE FRAME DATA condition (If available) Did DTC return? Y es Contact your regional technical hotline for diagnostic assistance. N o Repair is complete NOTE: Check vehicle warranty history for MIL related repairs. If vehicle has been in for more than one repair attempt, contact your regional hotline. Front O2 Sensor Inversion Malfunction Code Definition: Front O signal remains unchanged for more then 20 sec. after engine is in feedback zone. 2 2 2

Vehicles and PCM's that may set inversion malfunction code(s) during certain driving conditions. Model VIN Range Production Date Affected PCM(s) KLD Up to JM1TA221*S1146999 Up to '96 production KL47-18-881, A, B, C, D, R ZPB6-18-881R KJS UP to JM1TA222*S1146999 Up to '96 production KJ02-18-881, A, B, C, D, E, F, R ZPB3-18-881R St ep Inspection Action 1. Retrieve FREEZE FRAME DATA and TROUBLE CODES and record them on repair order for future use. _ Go to next step. 2. Was FREEZE FRAME DATA stored in memory for P1170 or P1173? Y e s Go to next step. N o If freeze frame data was stored for another code, address that code before proceeding. If DTC P1170 and or P1173 were stored, go to next step. 3. Were there any other DTC's (trouble codes) stored in memory or any other conditions that would effect O sensor activity? Example: O sensor, Misﬁre, Exhaust system leak etc... Y e s Perform diagnosis for DTC, and or repairs, then go to next step. N o Go to next step. 2 2

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1995 Mazda MILLENIA (TA) Service & Repair Manual

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