Mazda CX7 Service Repair Manual

Title Section GENERAL INFORMATION 00 ENGINE 01 SUSPENSION 02 DRIVELINE/AXLE 03 BRAKES 04 TRANSMISSION/TRANSAXLE 05 STEERING 06 HEATER, VENTILATION & AIR CONDITIONING (HVAC) 07 RESTRAINTS 08 BODY & ACCESSORIES 09 ALPHABETICAL INDEX AI CONTENTS 2007 Mazda CX-7 Workshop Manual FOREWORD This manual contains on-vehicle service and/or diagnosis procedures for the Mazda CX-7. For proper repair and maintenance, a thorough familiarization with this manual is important, and it should always be kept in a handy place for quick and easy reference. All the contents of this manual, including drawings and specifications, are the latest available at the time of printing. As modifications affecting repair or maintenance occur, relevant information supplementary to this volume will be made available at Mazda dealers. This manual should be kept up-to-date. Mazda Motor Corporation reserves the right to alter the specifications and contents of this manual without obligation or advance notice. All rights reserved. No part of this book may be reproduced or used in any form or by any means, electronic or mechanical—including photocopying and recording and the use of any kind of information storage and retrieval system—without permission in writing. Mazda Motor Corporation HIROSHIMA, JAPAN APPLICATION: This manual is applicable to vehicles beginning with the Vehicle Identification Numbers (VIN), and related materials shown on the following page. © 2006 Mazda Motor Corporation PRINTED IN U.S.A., FEBRUARY 2006 Form No. 1871–1U–06B Part No. 9999–95–034B–07

VEHICLE IDENTIFICATION NUMBERS (VIN) JM3 ER29L✻7# 100001— JM3 ER293✻7# 100001— RELATED MATERIALS Material Name MNAO Part No. Mazda Material No. Mazda CX-7 2007 Service Highlights 9999–95–045F–07 3416–1U–06B Engine Workshop Manual L3 WITH TC 9999–95–0L3T–06 1833–1U–05H Automatic Transaxle and Transfer Workshop Manual AW6A-EL AW6AX-EL 9999–95–0AW6–07 1874–1U–06B Mazda CX-7 Bodyshop Manual 9999–95–093F–07 3419–1U–06C Mazda CX-7 2007 Wiring Diagram 9999–95–068G–07 5666–1U–06B

00 GENERAL INFORMATION 00-00–1 SECTION 00-00 Toc of SCT GENERAL INFORMATION . . . . 00-00 Toc of SCT 00-00 GENERAL INFORMATION VEHICLE IDENTIFICATION NUMBER (VIN) CODE . . . . . . . . . . . . . . 00-00–2 VEHICLE IDENTIFICATION NUMBER (VIN) . . . . . . . . . . . . . . . . . . . 00-00–2 HOW TO USE THIS MANUAL . . . . . . . . . 00-00–3 Range of Topics . . . . . . . . . . . . . . . . . . 00-00–3 Service Procedure . . . . . . . . . . . . . . . . 00-00–3 Symbols . . . . . . . . . . . . . . . . . . . . . . . . 00-00–5 Advisory Messages . . . . . . . . . . . . . . . . 00-00–5 Troubleshooting Procedure . . . . . . . . . . 00-00–6 Procedures for Use . . . . . . . . . . . . . . . . 00-00–7 UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–12 Conversion to SI Units (Système International d'Unités) . . . . . 00-00–12 Rounding Off . . . . . . . . . . . . . . . . . . . . . 00-00–12 Upper and Lower Limits . . . . . . . . . . . . 00-00–12 SERVICE CAUTIONS . . . . . . . . . . . . . . . . 00-00–13 Protection of the Vehicle . . . . . . . . . . . . 00-00–13 Preparation of Tools and Measuring Equipment . . . . . . . . . . . . . 00-00–13 Special Service Tools . . . . . . . . . . . . . . 00-00–13 Malfunction Diagnosis System . . . . . . . 00-00–13 Disconnection of the Negative Battery Cable . . . . . . . . . . . . . . . . . . . 00-00–13 Oil Leakage Inspection . . . . . . . . . . . . . 00-00–14 Removal of Parts . . . . . . . . . . . . . . . . . . 00-00–14 Disassembly . . . . . . . . . . . . . . . . . . . . . 00-00–15 Inspection During Removal, Disassembly . . . . . . . . . . . . . . . . . . . . 00-00–15 Arrangement of Parts . . . . . . . . . . . . . . 00-00–15 Cleaning of Parts. . . . . . . . . . . . . . . . . . 00-00–15 Reassembly . . . . . . . . . . . . . . . . . . . . . 00-00–16 Adjustment . . . . . . . . . . . . . . . . . . . . . . 00-00–16 Rubber Parts and Tubing . . . . . . . . . . . 00-00–16 Hose Clamps. . . . . . . . . . . . . . . . . . . . . 00-00–17 Torque Formulas . . . . . . . . . . . . . . . . . . 00-00–17 Vise . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–17 Dynamometer . . . . . . . . . . . . . . . . . . . . 00-00–17 AWD inspection/service . . . . . . . . . . . . 00-00–18 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–19 INSTALLATION OF RADIO SYSTEM . . . . . . . . . . . . . . . . . . 00-00–20 ELECTRICAL SYSTEM. . . . . . . . . . . . . . 00-00–20 Electrical Parts . . . . . . . . . . . . . . . . . . . 00-00–20 Wiring Harness. . . . . . . . . . . . . . . . . . . 00-00–20 Connectors . . . . . . . . . . . . . . . . . . . . . . 00-00–21 Terminals . . . . . . . . . . . . . . . . . . . . . . . 00-00–22 Sensors, Switches, and Relays . . . . . . 00-00–23 Wiring Harness. . . . . . . . . . . . . . . . . . . 00-00–23 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–24 Viewing orientation for Connectors . . . . . . . . . . . . . . . . . . . . . 00-00–24 Electrical Troubleshooting Tools . . . . . . 00-00–25 Precautions Before Welding . . . . . . . . . 00-00–26 JACKING POSITIONS, VEHICLE LIFT (2 SUPPORTS) AND SAFETY STAND (RIGID RACK) POSITIONS . . . . . . . . . 00-00–27 Jacking Positions . . . . . . . . . . . . . . . . . 00-00–27 Vehicle Lift Positions. . . . . . . . . . . . . . . 00-00–28 Safety Stand Positions . . . . . . . . . . . . . 00-00–28 TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–29 Towing a 2WD Vehicle . . . . . . . . . . . . . 00-00–29 Towing a AWD Vehicle . . . . . . . . . . . . . 00-00–30 Towing/Tiedown Hooks . . . . . . . . . . . . 00-00–30 TIEDOWN HOOK. . . . . . . . . . . . . . . . . . . 00-00–31 IDENTIFICATION NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . 00-00–32 Vehicle Identification Number (VIN) . . . . . . . . . . . . . . . . . . . 00-00–32 Engine Identification Number . . . . . . . . 00-00–32 SAE STANDARDS . . . . . . . . . . . . . . . . . . 00-00–33 ABBREVIATIONS . . . . . . . . . . . . . . . . . . 00-00–34 PRE-DELIVERY INSPECTION . . . . . . . . 00-00–35 Pre-Delivery Inspection Table. . . . . . . . 00-00–35 SCHEDULED MAINTENANCE . . . . . . . . 00-00–37 Scheduled Maintenance Table for U.S.A., CANADA and Puerto Rico . . . . . . . . . 00-00–37 End of Toc NG: GENERAL INFORMATION

GENERAL INFORMATION 00-00–2 VEHICLE IDENTIFICATION NUMBER (VIN) CODE id000000100200 End Of Sie VEHICLE IDENTIFICATION NUMBER (VIN) id000000100300 JM3 ER29L*7# 100001— JM3 ER293*7# 100001— End Of Sie WM: GENERAL INFORMATION J M 3 E R 2 9 3 * 7 # 1 2 3 4 5 6 Model year Plant Serial No. 0= Hiroshima 1= Hofu 7= 2007 Engine Body, Gross vehicle weight class 9= Wagon, Gross vehicle weight class C (1814—2267 kg) Carline, Series ER= Mazda CX-7 JM3= Mazda/Multi-purpose vehicle category/U.S.A. World manufacturer identification Check digit *= 0 to 9, X L= 2.3 L (California (L3 WITH TC)) 3= 2.3 L (Federal/CANADA (L3 WITH TC)) Resraint system 2= with Curtain and Side air bags acxuuw00002316

GENERAL INFORMATION 00-00–3 00-00 HOW TO USE THIS MANUAL id000000800100 Range of Topics • This manual contains procedures for performing all required service operations. The procedures are divided into the following five basic operations: — Removal/Installation — Disassembly/Assembly — Replacement — Inspection — Adjustment • Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted. Service Procedure Inspection, adjustment • Inspection and adjustment procedures are divided into steps. Important points regarding the location and contents of the procedures are explained in detail and shown in the illustrations. 49 H002 671 49 H032 322 49 1232 670A SHOWS PROCEDURE ORDER FOR SERVICE Fluid Pressure Inspection 1. Assemble the SSTs as shown in the figure. Tightening torque SHOWS TIGHTENING TORQUE SPECIFICATIONS Caution Connect the gauge set from under the vehicle to prevent contact with the drive belt and the cooling fan. 39—49 N·m {4.0—5.0 kgf·m, 29—36 ft·lbf} acxuuw00000434

Mazda CX7 Service Repair Manual

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