2013-2014 Mazda CX-5 Service & Repair Manual

WORKSHOP MANUAL ELECTRICAL WIRING DIAGRAMS BODYSHOP MANUAL TECHNICAL GUIDE MANUAL ELECTRICAL WIRING MANUAL WORKSHOP MANUAL ELECTRICAL WIRING DIAGRAMS BODYSHOP MANUAL TECHNICAL GUIDE MANUAL ELECTRICAL WIRING MANUAL tomsn048@gmail.com

BACK TO MODEL INDEX FOREWORD This wiring diagram incorporates the wiring schematics of the Mazda CX-5 and available optional equipment. Actual vehicle wiring may vary slightly depending on optional equipment or local specifications, or both. For proper repair and maintenance, a thorough familiarization with this manual is important, and it should always be kept in a handy place for quick and easy reference. All the contents of this manual, including drawings and specifications, are the latest available at the time of printing. As modifications affecting repair or maintenance occur, relevant information supplementary to this volume will be made available at Mazda dealers. This manual should be kept up-to-date. Ford Motor Company reserves the right to alter the specifications and contents of this manual without obligation or advance notice. All rights reserved. No part of this book may be reproduced or used in any form or by any means, electronic or mechanical-including photocopying and recording and the use of any kind of information storage and retrieval system-without permission in writing. WARNING Servicing a vehicle can be dangerous. If you have not received service-related training, the risks of injury, property damage, and failure of servicing increase. The recommended servicing procedures for the vehicle in this workshop manual were developed with Mazda-trained technicians in mind. This manual may be useful to non-Mazda trained technicians, but a technician with our service- related training and experience will be at less risk when performing service operations. However, all users of this manual are accepted at least to know general safety procedures. This manual contains “Warnings” and “Cautions” applicable to risks not normally encountered in a general technician’s experience. They should be followed to reduce the risk of injury and the risk that improper service or repair may damage the vehicle or render it unsafe. It is also important to understand that the “Warnings” and “Cautions” are not exhaustive. It is impossible to warn of all the hazardous consequences that might result from failure to follow the procedures. The procedures recommended and described in this manual are effective methods of performing service and repair. Some require tools specifically designed for a specific purpose. Persons using procedures and tools which are not recommended by Mazda Motor Corporation must satisfy themselves thoroughly that neither personal safety nor safety of the vehicle will be jeopardized. The contents of this manual, including drawings and specifications, are the latest available at the time of printing, and Mazda Motor Corporation reserves the right to change the vehicle designs and alter the contents of this manual without notice and without incurring obligation. Parts should be replaced with genuine Mazda replacement parts or with parts which match the quality of genuine Mazda replacement parts. Persons using replacement parts of lesser quality than that of genuine Mazda replacement parts must satisfy themselves thoroughly that neither personal safety nor safety of the vehicle will be jeopardized. Mazda Motor Corporation is not responsible for any problems which may arise from the use of this manual. The cause of such problems includes but is not limited to insufficient service related training, use of improper tools, use of replacement parts of lesser quality than that of genuine Mazda replacement parts, or not being aware of any revision of this manual. VIEW CONTENTS PAGE Ford Motor Company of Southern Africa © 2012 FMCSA MAZDA CX5 BODYSHOP MANUAL

Bodyshop Manual CONTENTS Title Section GENERAL INFORMATION 00 BODY STRUCTURE 80A PANEL REPLACEMENT 80B WATER-PROOF AND RUST PREVENTIVE 80C DIMENSIONS 80D PLASTIC BODY PARTS 80E CONSTRUCTION STANDARD VALUES 80F BACK TO FOREWORD & FRONT PAGE TO MODEL INDEX APPLICATION: This manual is applicable to vehicles beginning with the Vehicle Identification Numbers (VIN) shown on the following page. MAZDA CX5 BODYSHOP MANUAL © 2012 Ford Motor Company of Southern Africa tomsn048@gmail.com

00 GENERAL INFORMATION SECTION Toc of SCT GENERAL INFORMATION . . . 00-00 Toc of SCT TO MODEL INDEX BACK TO MAIN INDEX MAZDA CX5 BODYSHOP MANUAL

00-00–1 00-00 GENERAL INFORMATION VEHICLE IDENTIFICATION NUMBER (VIN) CODE . . . . . . . . . . . . . . . . . . . . . . 00-00–2 European (L.H.D. U.K.) China specs. . . . . . . . . . . . . . . . . . . . 00-00–2 Australian, General (R.H.D.) specs. . . 00-00–2 General (L.H.D.) specs. . . . . . . . . . . . . 00-00–3 VEHICLE IDENTIFICATION NUMBERS (VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–4 European (L.H.D. U.K.) specs. . . . . . . . 00-00–4 Australian, General (R.H.D.) specs. . . . 00-00–4 General (L.H.D.) specs. . . . . . . . . . . . . 00-00–4 HOW TO USE THIS MANUAL. . . . . . . . . 00-00–4 Efficient Replacement of Body Panels . . . . . . . . . . . . . . . . . . . . 00-00–4 Symbols of Panel Replacement . . . . . . 00-00–5 Body Dimensions (Flat-plane Dimensions) . . . . . . . . . . . 00-00–5 Body Dimensions (Straight-line Dimensions) . . . . . . . . . 00-00–8 Symbols of Body Dimensions . . . . . . . 00-00–9 AIR BAG SYSTEM SERVICE WARNINGS . . . . . . . . . . . . . . . . . . . . . . 00-00–10 Air Bag Module Inspection . . . . . . . . . . 00-00–10 Air Bag Module Handling . . . . . . . . . . . 00-00–10 Side Air Bag Module Handling . . . . . . . 00-00–10 SAS Control Module Handling . . . . . . . 00-00–10 Crash Zone Sensor Handling. . . . . . . . 00-00–11 Side Air Bag Sensor Handling . . . . . . . 00-00–11 Pre-tensioner Seat Belt Inspection . . . 00-00–11 SERVICE PRECAUTIONS. . . . . . . . . . . . 00-00–11 Arrangement of Workshop . . . . . . . . . . 00-00–11 Safety Precautions . . . . . . . . . . . . . . . . 00-00–12 Vehicle Protection . . . . . . . . . . . . . . . . 00-00–12 Remove Dangerous Articles . . . . . . . . 00-00–12 Use of Pulling Equipment . . . . . . . . . . . 00-00–12 Prevent Short Circuits . . . . . . . . . . . . . . 00-00–12 EFFICIENT REMOVAL OF BODY PANELS . . . . . . . . . . . . . . . . . . . . 00-00–13 Body Measurements . . . . . . . . . . . . . . . 00-00–13 Prevention of Body Deformation . . . . . . 00-00–13 Selection of Cut-and-join Locations . . . 00-00–14 Removal of Associated Parts . . . . . . . . 00-00–14 Rough Cutting of Damaged Panel. . . . . 00-00–14 EFFICIENT INSTALLATION OF BODY PANELS . . . . . . . . . . . . . . . . . . . . 00-00–14 Checking Preweld Measurements And Watching . . . . . . . . . . . . . . . . . . . . . . . 00-00–14 Welding Notes . . . . . . . . . . . . . . . . . . . . 00-00–15 Spot Welding Notes. . . . . . . . . . . . . . . . 00-00–15 Checking Weld Strength . . . . . . . . . . . . 00-00–16 INSTALLATION PREPARATIONS . . . . . . 00-00–16 Rough Cutting of New Parts . . . . . . . . . 00-00–16 Determination of Welding Method . . . . . 00-00–17 Making Holes for Arc Welding . . . . . . . . 00-00–17 Application of Weld-through Primer . . . 00-00–17 ANTICORROSION, SOUND INSULATION, AND VIBRATION INSULATION . . . . . . . 00-00–18 Body Sealing . . . . . . . . . . . . . . . . . . . . . 00-00–18 Application of Undercoating . . . . . . . . . 00-00–18 Application of Rust Inhibitor . . . . . . . . . 00-00–18 Application of Dumping Sheet . . . . . . . . 00-00–18 ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00-00–19 BODY COLORS . . . . . . . . . . . . . . . . . . . . 00-00–19 Color Code and Color Name . . . . . . . . . 00-00–19 Verification of Primary Color Mixture for Body Color . . . . . . . . . . . . . . . . . . . . . 00-00–19 IDENTIFICATION NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . 00-00–19 Vehicle Identification Number (VIN) . . . 00-00–19 Engine Identification Type/Number . . . . 00-00–20 End of Toc BM: GENERAL INFORMATION GENERAL INFORMATION BACK TO CHAPTER INDEX TO MODEL INDEX MAZDA CX5 BODYSHOP MANUAL

00-00–2 VEHICLE IDENTIFICATION NUMBER (VIN) CODE id000000600800 European (L.H.D. U.K.) China specs. Australian, General (R.H.D.) specs. J M Z K E C 9 7 6 0 0 1 2 3 4 5 6 Dummy Plant Serial No. 0= Hiroshima 1= Hofu Transmission 6= 6MT Engine Body 9= Station Wagon Drive axle/ Emission stage N= 4WD, Stage6 Car line, series KE= Mazda CX-5 JMZ= Mazda (European (L.H.D. U.K.) specs.) World manufacturer identification 2= 2.2 L (SKYACTIV-D 2.2 Hi, Diesel) 0 8= 6EAT 8= 4WD, Stage4 K= 4WD, Stage5 1= 2WD, Stage4 7= 2.0 L (SKYACTIV-G 2.0) 1= 2.2 L (SKYACTIV-D 2.2 Low, Diesel) C= 2WD, Stage5 F= 2WD, Stage6 JM7= Mazda (China specs.) ac5wzw0000457 J M 0 K E 1 0 7 1 0 0 1 2 3 4 5 6 Dummy Dummy Serial No. 0 Minor change code 1 Engine Dummy 0 KE= Mazda CX-5 JM6= Mazda (General (R.H.D.) specs.) World manufacturer identification 7= 2.0 L (SKYACTIV-G 2.0) 0 Body 1= Closed body Carline and Series 2= 2.2 L (SKYACTIV-D 2.2 Hi, Diesel) JM0= Mazda (Australian specs.) ac5wzw0000457 BACK TO CHAPTER INDEX GENERAL INFORMATION TO MODEL INDEX MAZDA CX5 BODYSHOP MANUAL

GENERAL INFORMATION 00-00–3 General (L.H.D.) specs. Except for Algeria Algeria only End Of Sie J M 8 K E 2 W 7 0 D 0 1 2 3 4 5 6 Plant Serial No. Except Israel: Model year D=2013 (J0b#1-) Engine KE= Mazda CX-5 JM8= Mazda (General (L.H.D.) specs.) 7= 2.0 L (SKYACTIV-G 2.0) 0=Hiroshima 1=Hofu Carline and Series Israel: Dummy Z Except Israel: CheckDigit (*) code Israel: Transmission 0 to 9 and X 8=6EAT Except Israel: Body Israel: 9= Station Wagon W= Station Wagon Except Israel: Body Israel: Axle configuration, GVW K= 4WD stage5b/OBD-stage5+ C= 2WD stage5b/OBD-stage5+ 4= 4WD with Curtain & Side airbags 2= 2WD with Curtain & Side airbags Except Israel: WMI Israel: JMZ= Mazda (General (L.H.D.) specs.) (for Israel) (Except for Israel) ac5wzw0000457 K E 1 0 7 1 1 2 3 4 5 6 Serial No. Engine type Vehicle type 10= Closed body Body style Model change code 2 m m m m :This mark is used only for Algerian model, in order to identify the manufacturer. BL= Mazda CX-5 7= 2.0 L (SKYACTIV-G 2.0, with out i-stop) ac5wzw0000457 BACK TO CHAPTER INDEX TO MODEL INDEX MAZDA CX5 BODYSHOP MANUAL

00-00–4 GENERAL INFORMATION VEHICLE IDENTIFICATION NUMBERS (VIN) id000000600100 European (L.H.D. U.K.) specs. Australian, General (R.H.D.) specs. General (L.H.D.) specs. Except for Algeria Algeria only End Of Sie HOW TO USE THIS MANUAL id000000600900 Efficient Replacement of Body Panels This section contains information on the body panels in regard to the welding types, number of spot welds, and cut-and-join locations that are necessary for panel removal and installation. The type of weld and position are indicated by symbols. Some sections have notes concerning the operation being performed. Thoroughly read and understand the notes before carrying out any procedures. JMZ KE19760# 100001— JMZ KE19780# 100001— JMZ KE89780# 100001— JMZ KEC9760# 100001— JMZ KEF9160# 100001— JMZ KEF9180# 100001— JMZ KEK9760# 100001— JMZ KEK9780# 100001— JMZ KEN9160# 100001— JMZ KEN9180# 100001— JMZ KEN9260# 100001— JMZ KEN9280# 100001— JM7 KE197**# 100001— JM7 KE897**# 100001— ac5wzw0000457 JM0 KE102100 100001— JM0 KE107100 100001— JM6 KE1071*0# 100001— ac5wzw0000458 JMZ KEC978*# 100001— JMZ KEK978*# 100001— JM8 KE2W7**# 100001— JM8 KE4W7**# 100001— ac5wzw0000458 KE1071 100001 — m m : This mark is used only for Algerian model, in order to identify the manufacturer. m m ac5wzw0000458 BACK TO CHAPTER INDEX TO MODEL INDEX MAZDA CX5 BODYSHOP MANUAL

GENERAL INFORMATION 00-00–5 Example Symbols of Panel Replacement The following 6 symbols are used to indicate the type of weld that is used when replacing body panels. Body Dimensions (Flat-plane Dimensions) Flat-plane dimensions are the dimensions measured by projecting certain reference points onto a plane REAR FENDER PANEL REMOVAL Shows operation section Shows procedure, caution and note BRAZE WELDING Shows welding region Shows a cross Shows a insulator Avoid cutting with a flame as the insulator (shaded) is flammable. 1.The rear fender panel and wheel house are joined with glue at the wheel arch line. Drill the 17 weld locations indicated by (A), from the room side. Caution NOTE CUT-AND-JOINT LOCATION ROUGH CUT LOCATION Shows a dimensions {9.84in} 250mm A-A 30mm {1.18in} Shows number of weld Shows a cross location A A (A)17 17 4 5 7 1 5 acxuub00000031 SYMBOL MEANING Spot welding Arc welding (plug welding) Arc welding (spot welding) SYMBOL MEANING Continuous arc welding (Cut-and-join location) Brazing welding (oxyacetylene welding) Rough cut location ac5wzb00000204 BACK TO CHAPTER INDEX TO MODEL INDEX MAZDA CX5 BODYSHOP MANUAL

00-00–6 GENERAL INFORMATION surface. When there are no specific indications, the standard points and dimensions are symmetrical in regard to the center of the vehicle. The hypothetical lines may differ according to the vehicle model. The schematic diagram shows the vehicle as it is projected from the underbody. 810 {31.89} FLAT-PLANE DIMENSIONS FRONT FENDER INSTALLATION NUT acxuub00000033 BACK TO CHAPTER INDEX TO MODEL INDEX MAZDA CX5 BODYSHOP MANUAL

2013-2014 Mazda CX-5 Service & Repair Manual

You're Reading a Preview

Recently Viewed