1987-1996 Mazda B2200-B2600i / Ford Courier (2WD/4WD) Service & Repair Manual

AIR CONDITIONER & HEATER ................................ .................................................................. CONSOLE ................................................................... COOLING COWL & WINDSHIELD ............................................. DOOR ......................................................................... ELECTRICAL ............................................................. EMISSION SYSTEM ................................................... ENGINE ...................................................................... EXHAUST SYSTEM ................................................... FENDER ..................................................................... FRAME ....................................................................... FRONT BUMPER ....................................................... ................................................. FRONT DRIVE AXLE .......................................................... FRONT LAMPS ........................................................... FUEL SYSTEM ....................................................................... GRILLE HOOD ......................................................................... ........................................... INFORMATION LABELS ............................................... INSTRUMENT PANEL ......................................................... INTERIOR TRIM ............................................ PAINT IDENTIFICATION PART NOTES ............................................................. ............................................................ PICK UP BOX REAR BUMPER ......................................................... REAR LAMPS ............................................................ REAR SUSPENSION ................................................. RESTRAINT SYSTEMS ............................................. ROCKER PANEL & FLOOR ...................................... ROOF .......................................................................... SEATS & TRACKS .................................................... SIDE, BACK PANELS & GLASS .............................. STEERING .................................................................. ............................................................. STRIPE TAPE .................................................................. TAIL GATE ....................................................... TRANSMISSION.: .......................................... UNDERHOOD DIAGRAM WHEELS & FRONT SUSPENSION ........................... NOTES Mazda advises that prices, availability and specifications of Items vary from time to time and by GEOGRAPHICAL area; and are subject to change without notice. PAINT PROCESS I All metallic colors are base coaWclear coal. PAINT CODE lDENTlFlCATlON I 3 center ............... .8&93 38.85 0.5 = UB41500AOA 4 side 2WD ............... .86-93R 47.00 0.3 = UB41500COB - ~- - 86-93L 47.00 0.3 = ub41500~0~ 4WD.. ............. .87-93R 63.45 0.3 = UC87500CU 87-93L 63.45 0.3 = bC87500B0 ... 7 Valance panel. .(p.6) 8689 102.40 0.7 UB3950061B (p.6) W93 138.20 0.7 UE5550066B 8 Slider ............... .8&93R 9.W UB3950042A 8&93L 9.m UB3950052A brace.. ............. .&93 13.357 UB3950055B Y Order by model. 1 Included in overhaul. 5310010 OVERHAUL OPERATIONS O/H bumper assy .............. wlo strip 8693 1.8 ................ wlstrip 8693 2.2 R&l OPERATIONS RBI bumper assy ...... 8693 1 .O PARTS AND R&R OPERATIONS BUMPER & COMPONENTS Center bar 2WD wlo strip ,8689 85.85 1.8 UC8650030 I ............ W93 145.95 1.8 UE60500300 wistrip ............... 8&89 85.85 2.2 UD2050030 W93 145.95 2.2 UE6150030A 5310270 OVERLAP OPERATIONS Install all labels.. .86.93 0.3 .... PARTS AND R&R OPERATIONS I LABELS Label 1 oil.. ................ ,8693 2.a# 0.2 = UC8769D21C 2 emission label.. ........ 8689 5.4M 0.2 = UD0169036 9093 5.M# 0.2 = UF6669036 3 vacuum diagram ....... ,8689 4.25# 0.2 = UC8769044B W93 NOTLISTED 4 caulion label .......... ,8649 2.20# 0.2 = F80110021 9&93 NOT LISTED 5 battery label. .......... ,8689 1.7% 0.2 = FA0369064A 9093 .45# 0.2 = FA01690640 6 caution plate.. . ....... .86-93 1.8% 0.2 = GA0269068 7 caution label, 4x4 manual trans ,8693 5.85# 0.2 = M50217156C ......... auto trans ,8693 5.70# 0.2 BT4017156A ........... 8 lire label 2WD.. ............. .8&89 2.20# 0.2 = UC8069014A W93 2.20# 0.2 = UB3969014A 4WD.. ............. .86-93 2.20# 0.2 = UC8669014B 9 fuel door label.. ....... .86-93 1.35# 0.2 = UB4069C61 10 diflerential oil lab.. ...... 86-93 2.20# 0.2 = UC8769D21C brake fluid waming ..... .92-93 2.20# 0.2 KA3143C01 I For estimating purposes only. Order by year, model, engine, transmission,and appllcatlon. See OVERLAP OPERATIONS. Please contaat our any lnfonnation contained in the Estimating Data. Toll Free Numbec 1-800-426-6867. 909' 4WD wlo strip.. .......... ,8689 85,E 1.8 UC8650030 90-93 145.95 1.8 UE6050030B .............. wlslrip ,8649 85.85 2.2 UD2050030 90-93 145.95 2.2 UE6150030A 5 mount bracket 2WD. ............... ,691 R 64.757 UB3950080 86911 58.457 UB3950090 92-93R 79.057 UF7450080 92-93L 79.057 UF7450090 4WD.. .............. .87-91R 57.857 UC8650080 87-91L 57.857 UC8650090 92.931) 79.057 UF7450080 92.931 79.057 UF7450090 6 brace 2WD. ............... .8693R 7.257 UB3950120 8693~ 7.2511 UB3950130 4WD, ................ 87-93R 7.257 UC8650150 87-93~ 7.2511 UC8650160 y$:",?, ............. 87-93R 37,6017 UC865W8X 87-93L 37.6017 UC865009X ';Gbar end wlo strip.. ........... .8&89R @,I5 0.4 = UB3950040A 8689L 68.15 0.4 = UB3950050A W93R 66.05# 0.4 = UE5550040A 9&93~ 85.80# 0.4 = UE5550050A wlstrip ............... 8689R 68.15 0.4 = UB4150040 86-89L 68.15 0.4 = UB4150050 90-93R 66.0% 0.4 = UE7750040A 90-93L 85.80# 0.4 = UE7750050A 4WD ............ wlo strip. . 8 7 - 8 9 ~ 66.05 0.4 = ~~8650040~ 87-89L 6.30 0.4 = UC8650050 ~ 9 3 ~ 85.80# 0.4 = UE6050040A W93L 85.80# 0.4 = UE6050050A .............. wlstrip .87~89~ 85.80 0.4 = UC8750040 87-89L 85.80 0.4 = UC8750050 W93R 85.8O# 0.4 = UE6150040A Product Support Group if you require assistance locating, rT t $ 16 5310017 PARTS AND R&R OPERATIONS I FRAME & COMPONENTS 2WD 1 Frame assy shorl bed.. ........... .8&91 4088.2% 22.0 UE683801XB 92-93 4484.W 22.0 UF603801XB ............. long bed ,691 4088.2% 24.0 UE563801XB 92-93 4484.W 24.0 UF623801XA ............. cab plus .86-91 4484.W 26.0 UE703801 XC ............... 2200 .92-93 4484.M# 26.0 UF633801XA ............... 2600 .92-93 W.W# 26.0 UF723801XA Crossmember ................ 2 front ,8691 125.2m 3.5 UB3938040B 3 #2.. ......... : ...... ,8691 84.8011 92-93 146.157 3.5 UG6238040B UB3938050A 92-93 84.8011 UE6838050 ................ 4 #3.. .86-89 253.557 1.0 UC8038060 90-93 253.557 1.0 UE5538060A ............... 5 rear.. .86-93 113.40ll 4.0 UB3938090C Hanger 6 front ................ ,8693 31.7W UB3938180 7 stiffener.. ........... .8&93 4.7W UB7138182 rear 8 2000 ............... .86 R 7 UB3938230 9 86 L 7 UB3938240 .......... 2200,2600 .86-93R 39.457 UC8638230 86-93L 39.457 UC8638240 ...... lolie down hook. .86-930 7.m UB3938381 A 86-93L 7.m UB3938391A 11 Stiffener.. ........... ,8693R 9.5011 UB3938715A 8&93L - 9.5011 UB3938725A ....... 12~pare bracket.. 8693 15.457 UC8638094 CONTINUED interpreting or using

1986-93 MAZDA PICKUP FRAME 1COM) 13$pacer .......... 86-93R 14.IMI UF743839X [IAM lllnH 1 lC7AlRlOVA 14Seal plate. ........... .8&93 32.85 ~~743980~ Cover 15 fuel tank ............. .86-93 129.05 UF6138814 Splash pan 16 center. .............. .8&93 24.60 0.3 = UB3938661A 17 outer.. ............... 5593 5.85 0.3 = UB3938671 18 lastener ............. .86-93 1.75 UB3938672 # Order by year & description. 1 Order by year & description. Included in frame sssemblv HEADLAMP COMPONENTS 5310020 HEADLAMP WASHER PARTS A N D R&R OPERATIONS BRILLE L COMPONENTS Grllle 1 Washer to CH 528941 2MX) 8 2200.. ........ 5589 244.W 2600.. .............. 86-89 326.85# from ch 528941 ........ .86-89 244.80# 2 Pump ssay .......... .86-89 134.70 3 Tank ................ .86-89 75.60 4 Cap .................. 86-89 5.70 2000.. .............. .86 180.30# 0.8 UB3950710 2200 8 2600. ......... .87-89 180.30# 0.8 UC8650710 black p. nameplate. .... .90 257.55# 0.8 UE5550710A 91-93 257.55# 0.8 UE5650710 blck chrm nameplale ... .PO 257.5% 0.8 UE5450710A 91-93 257.W 0.8 UE5750710 chrome ............. .92-93 601.6W 0.8 UF6150710 2 Nameplate Mazda 2000. .............. .86 13.95 0.2 = GO3051771 2200 8 2600. ......... 87-89 26.70 0.2 = UE5551711A 2200 8 2600 black.. ... ,9093 26.70 0.2 = UE5551711A 2200 8 2600 chrome.. .. PO-93 29.45 0.2 = UE5451711A # Order by description. FRAME 8 COMPONENTS 4WD 1 PARK LAMPS 1 Park lamp assy ...... .86-93R 39.95 0.3 = UB3951090A 86431 39.95 0.3 = IIRR%lIIIOA 1 Frame assy short bed.. ........... .87-91 92-93 long b e d . . ........... .87-91 92-93 cab plus ............. .87-91 92-93 Crossmember 2 front ................. 87-89 90-93 3 #I.. ................ .87-88 89-93 4 #2.. ................. 87-93 5 #3.. ................ .87-91 92-93 6 rear. ................ .86-93 .......... - - - -- . . - - . . 2 Lens ............. .8&93R 37.60 02 = UB3951092 8&93L 37.60 0.2 = UB3951102 ~- ~-..- .- 3 gasket. .............. 5593 17.70 UB3951094 4 Bulb. ................ .86-89 .70 0000110089 90-93 .95 0000111156 NOT LISTEC UE613801XB UF763801 XA 531 0030 A D D IF REQUlRED Aim headlornps. ...... 8&93 0.5 R&l OPERATIONS R&I headlarnp assy one alde.. .......... .86.93~ 0.6 Hanger 7 front spring ........... .86-QZR 39.357 86-92L 45.5W 8 Stiffener.. ........... .86-93 4.707 PARTS A N D R&R OPERATIONS 1 HEADLAMP COMPONENTS I 1- SIBNAL UPS 1 Signal lamp asay. ..... 86-93R 28.55 0.3 = UB3951060 86-93L 28.55 0.3 = UB3951070 Lena.. .............. .8&93B 15.35 0.2 = GO3151073 gasket.. ............ .&.93 4.95 GO3051 072 Bulb. ................ .86-93 .95 0000111156 1 Headlamp assy slandard ............. .86-91 R 70.707 0.6 8&91 L 70.707 0.6 8BUA51040 92-93R 92-93L Hanger 9 rear spring. ............ 86-93~ 39457 UC8638230 10 86-93L 39.457 UC863824C 11 Tle down hook. ...... .8&93 7.0011 UB3938381A 12Stiffener.. ........... ,8693R 9.50(1 UB3938715A auartz. .............. 86.931. 9.5011 ~~3938725~ 13Spare bracket.. ...... .86-93 15.457 UC8638094 14Spacer .............. .8&93 14.10# UF743839X 15~ow hook.. ........... &93 43.05 0.3 UF7438390 16~pring. .............. .8&93 10.85 UC8638394P Splash pan 17 fronl ................ ,5593 79.55# 0.3 = UC8638811B 18 rear.. ............... ,5593 72.20# 0.3 = UC8638812C Cover 19 fuel tank ............. .8&93 113.40# UC8638814 2O~rotector on #3 crossmember. ..... W93 22.00# UF743881S X Order by year & description. 1 Order by year & description. Included in frame assembly. 92.93~ NOT SERVICED 92-93L NOT SERVICED 4 Sealed beam standard ............. .86898 1l.W 05 = 0000116052 W93B 11.85# 0.6 0000116052 quartz.. ............. .86-930 20.50# 0.5 = 0000116054 sprlng .............. .8&93 4,10@ 823951036 2 mount ring.. ......... &QIR 22.10$ 0.2 = 823951032 559IL 18.60$ 0.2 = GA0451042 92-93R # 0.2 = GA0451032 92-931. 18.W 0.2 = GA0451042 3 retainer ring.. ....... ,5593 24.50 BA0351033 Adjust screw Stanley ............... 86-93 2.45@ UB4051037 Koito.. .............. .8&93 2.45@ UB3951037 t Order by manufacturer. After headlamp is removed. t Order by manufacturer. Headlamp serviced es assembl) untll January of 1990. B Sewlced with assembly untll January of 1990. Please contact our Product Support Group it you requlre assistance locating, Interpreting or using 91 0 any intormatlon contained In the Estimating Data. Toll Free Number: 1-80W2&6867.

5310052 A D D IF REQUIRED R&R radlator support aim headlamps ..... .8 6.93 0.5 add for AC option .... 06-93 t m 0.4 evacuate & recharge . @&93 m 1.4 refrigerant recovery . . @&93 m 0.4 add tor auto trans .... 8693 m 0.2 OVERLAP OPERATIONS R&R radlator hose with radiator ofl upper ............... .86.93 m 0.2 lower ................. 86.93 m 0.3 PARTS A N D R&R OPERATIONS RADIATOR & COMPONENTS Radiator 2000 ................. 86 317.25 m 1.0 FEE515200 2.2 liter man trans ....... 86-89 317.25 m 1.0 FE8515200 to serial #I501 ......... W-91 317.25 m 1.0 FE8515200 from serial #I501 ...... .W.91 317.25 m 1.0 FE8515200 Japan built ........... .9 2.93 317.25 m 1.0 FE8515200 US built .9 2.93 317.25 m 1.0 FE8515200 ............. 2.2 liter. auto Iran ....... 86-89 484.05 m 1.2 F24115200 to serial #I501 ........ .9 0.91 317.25 m 1.2 F2G915200 from seriel #I501 ....... 90-91 498.50 m 1.0 F2K515200 Japan built . 92.93 484.05 m 1.2 F24115200 ........... US built .9 2.93 498.50 m 1.2 F2K515200 ............. 2.6 liter auto trans .... A7-89 405.75 m 1.0 AM1515200A W-93 294.80 m 1.0 G61315200A 2600 auto trans 'peed .............. 87 44b'75 4 speed .............. 87-89 421.50 m 1.2 AM1815200C W-P3 294. 80 G61315200A lower seal .8 7.89 9.95 ........... 2 Cap .8 6.91 15.95 AM1615431 ................. 92-93 15.95 3 Radiator support . (p1.2) 86-88 268.05# 6.8 UB405310E 2200 ............ (p1.2) 89-91 268.05# 6.8 UB4053100G (p1.2) 92-93 373.70# 6.8 UF6053100D 2600 ............ (p1.2) 89-91 370.101 6.8 UE38531 OOE (plq ~ 2 . ~ ~ 373.701 6.8 UF7453100D Hose 4 UPPW 20 00 8 2200 .......... 86.93 12.~1 m 0.5 = ~~6515186 2600 ............... .8 7.89 12.10n m 0.5 = AM1515186A ~ 9 3 Il.35n m 0.5 = G60115186 S lower 2000 8 2200 ......... .8 6.93 9.107 m 0.5 = FE8515185 2600 ............... .8 7.89 13.2511 m 0.5 = AM1515185 90-93 13.5Mi m 0.5 = G60115185A Plpe lower hose to water pump 2000 86 33.30 m 0.5 = FE6515170 ............... 2200 ................ 87.93 116.20 m 0.5 = FElH15161 By-pass hose 2000 ................. 86 2.9'3 FE1H15288 2200 ................ .8 7.89 2.W FE1HI5288 W93 3.40 FE6515284B AM^ 51,5288 2600 .8 7.88 2.20 ................ Recovery tank WIO EFI ............... 86-93 35.35 0.3 = 105215350D wlEFl ............... .8 9.93 37.55 0.3 = G60715350A bracket wlo EFI ............... &93 4.70 048353241A wlEFl ............... .8 9.93 16.45 G60715370 Cap wlo EFI ............... 8693 11.35 10521 5355A wlEFl ................ 89-93 11.35 G60715355 Please contact our a n y lnforrnatlon heedlemps. grille. v&al support. houd lock. support rod, battery & tray, alr cleaner duct and D&R of hood release cable and wlrlng as necessary . 7 If item Is made a c ~ ~ s s l b l e by work being performed. 8d]uSt time accordingly . $ Time Is to R&VR&R condenser and Ilnes . 3 *&" 5310054 I COOLIN6 FAN I Fan assy 2000 ................. 86 156.1M m 0.6 FE6615140 22W manual trans ......... . 87.93 156.10# m 0.6 FE6615140 auto trans ........... .8 7.93 209.40# m 0.6 FE2H15140B ................ 2600 .8 9.93 2M.W m 0.6 G60715140A 1 Fan ................. 2W0 % . I 5 # 0.6 s21023906 2200 manual trans ......... .8 7.93 J6.15# m 0.6 521023906 ........... auto trans .8 7.93 40.M m 0.6 FE2H15141 ................. 2600 87.89 44.W m 0.6 AM1515141 89-93 4 0 . M m 0.6 G60715141 2 Clutch 2000 ................. 86 137.W m 0.6 A6623907 2200 manual trans ......... .8 7.91 137.W m 0.6 FE6623907 92-93 156.10 m 0.6 FE6615140 ............ auto trans 87-93 181.3 m 0.6 FE2H15150B ................. 2600 87.88 222.80 m 0.6 AM1515gX3 3 Pulley 89-93 181.3 0.6 G60715150A 2000 8 2200 ........... 8693 25.45 m 0.6 029079258A 2600. ................ 87.89 20.m m 0.6 AM1515131 4 Shroud 90-93 27'3 'A G60115131 2000 86 78.35 0.6 FE8515211 ................. 2200 manual trans ......... .8 7.93 78.35 0.6 FE8515211 auto trans ........... 7.93 73.10 0.6 F24115211 2600 ................. 87.89 39.70 0.6 AM1515211C Upper ............... 89 39.70 0.6 G60715211 .......... upper. 2WD .90- 93 69.95 0.6 G61615211 ........... upper. 4WD W93 39.70 0.6 G60715211 ................ lower 89 39.70 0.6 G60715212 ............ lower 2WD W93 70.20 0.6 G61615212 lower, 4 w~ ........... 9093 39.10 0.6 G60715212 BlLn I I be't ........... 2000 8 2200 8689 I4.IM m 0.3 = 409118381A9U W91 11.75# 0.3 = FELC18381 92-93 10.2% m 0.3 = 839718381A 2600 ................ . 87.88 14.W m 0.3 = AM1518381 89-93 22.15#m 0.3 = G601183819U PIS belt ................. 2000 86 111M m 0.3 = W02932611 2200 ................ .8 7.93 9.W m 0.3 = FElH159079U ................ 2600 .8 7.88 7.1M m 0.3 = UC8732605 89.93 19.2% rn 0.3 = &11159081\41~ AC belt ............... 8693 6.75# m 0.3 = G60315908 WATER W MP I pump 1 2000 ................. 86 86.60# m 2.5 BAG115010B 2200 ................ .8 7.93 95.99 m 2.5 8AK115010A 2600 ................ .8 7.88 95.99 m 0.8 8BU115010 89-93 86.95# m 0.8 8AL115010C t If item is made accessible by work being pfommd adlust time accordingly. Order by descrlptfon . Product Support Group It you require areletsince locating, contained In the Eetlrnating Data . Toll Fm Number: 5310056 REFRIGERAKT CAPACITY ~12 86-88 20 LBS 89 9392 1 8-2.0 LBS 93 1.76 LBS 171b5 A D D IF REQUIRED With any operation requiling a refngerant line d~sconnect add AC service. . . . i.e evacuate. recharge and test for leaks Add for refrigerant cost AC Servlce evacuate I recharge . ~3 m 1.4 .. mfrlgerant recovery &93 m 0.4 OVERLAP OPERATIONS RaR ., preoor wlth belt ofl dedM ................ &93 0.1 PARTS A N D R&R OPERATIONS CONDENSER, COMPRESSOR & LINES Condenser ............ &W 330.85' m 1.6 000067A35A7P ................ 2200 .9 1.93 234.55' m 1.6 UE3861480 26W ................ . 91.93 234.55' m 1.6 UE3861480 ........... 2 inau~ator.. 8693 3.45 UB3961481A Comprersor aaay ..... 274.10 000067D00A6P 2200 ................. 9 1.93 326.60 m 1.6 UE5461450 2MK) ................ . 91.93 291.60 m 1.6 UE3861450 ....... 4 mount bracket &w 28.45f m 0.4= 000067C10A6p ad, u . l bracket 91-93 UD0161471 hunt ................. 0'4 = 000067C51A6P 91-93 19.80t m 0.4 = F24015860 rear .................. 8689 8.20t m 0 . 4 = 000067C52A6P clutch. ............... &w 125. 6% m 1.8 000067~20~3~ . 22W ................ . 91.93 00# m 1.8 UE38161L10 ................ 2600 .9 1.93 166.3# m 1.8 000067D20A9P .................. Coll &W 67.60t m 1.8 000067D24A6P ................ mW) .9 1.93 .OM m 1.8 UD0161L13 . ................ 2MKI .9 1.93 W t m 1.8 FC2061L13 6 Dehydrator 06-90 29.60 m 1.2 000067A91A6P ........... ................ 2X)O .9 1.93 29.60 m 1.2 000067A91A6P 2600 ................. 91.93 79.20 m 1.2 UC866150OA ...... ' 8690 91-93 266'05@m 498.50@m 1.5 000067810A6P UE3861520 ................. o m 86- 440.557 m 1.7 000067B31AOP 91-93 n SEE FOOTNOTE &se upper ................ &PO 16.3511 N0067B1 2A6P 91-93 n SEE FOOTNOTE ................. lower &W 16.258 000067822A6P 91-93 7 SEE FOOTNOTE Pipe ....... 8 arndensar to drier &W 13.85@ UB3961462 2200 ................ 91-93 13.85 UB3961462 ............... 2600 .9 1.93 3.95 UE3861466A 9 evap to receiver &W 22.10@ 000067E30A6P ......... 2.2 wlo EFI .......... .9 1.93 24.50 2.2 W,EFI.. .......... .91.93 22.10 UE7661467 UB3961463A 2600 ............... .9 1.93 63.85 UE3861465A 10 hunt linelwap .......... &W 24.500 000067E51A6P .......... 2.2 wlo Efl .9 1.93 UB3961464 ............ 2.2 w1EFI .9 1.93 30.95 UE3861466A ............... 2600 .9 1.93 3.95 UE3861466A ....... 11 Connector hose &W 20.450 000067E52A6P 2200 ................. 91-93 20.45 000067E52A6P 2600 ................ .9 1.93 UC8661462 Hose 12 highskie ............ ..&a9 33.55@m 0.4 000067EllA6P 2200 ............... .9 1.93 64.35 m 0.4 UE54614G1 ............... 2600 .9 1.93 148.45 m 0.4 UE3861461A CONTINUED lnterprstlng or uslng 1-8W-426-6867 . 91 1

1986-93 MAZDA PICKUP AIR CONDmONER HPITlR (CONT) .. 13 low side. .............. 86-90 32.35@rn 0.4 ' 000067E53A7P 2200 .91-93 60.70 rn 0.4 ............... 2600 . . . . . . . ,,a ,, , 0,4 ~~~~~ # Includes compressor R&l. Included with compressor assembly. 1 Included in evaporator assembly. $ After compressor is removed. Order by description. t Includes compressor R&l. lncluded with clutch assembly. B Order by description. Vime includes R&R radiator. 1 5310057 HEATER COMPONENTS 1 1 Heater assy.. ,86-89 421.50 rn 3.0 UB4861130D ........ 2200. ................ R-93 421.50 rn 3.0 UB486v30D 2600. .............. .90-93 421.50 m 3.0 UE3861130 2 Core ............... 86-93 250.20$ m 3.3 UB3961A10 3 Case ................ 86-93R 65.20# m 3.0 UB3961A01 4 86-93L 65.20# m 3.0 UB3961A02 5 Blower assy standard heater. ........ 86-93 308.55 m 1.5 UB3961140C HD heater.. ......... .86;93 308.55 rn 1.5 UB4061140C 6 Fan & motor ........ .86-93 259.251 rn 1.5 UB3961B10 7 Cover ............. .86-93 14.757 UB3961840 Case 8 standard heater.. ....... 86-93R 42.601 UB3961B01 9 86-93L 42.6Mi UB3961B02 HD heater.. .......... .86-93R 42.601 UB3961B01 86-93L 42.W UB3961 B02 10Air duct heater to blower wlo AC ............. .86;93 25.70 GA9761150 t Time is for assembly. Included in heater assembly. 11 lncluded in blower assembly. $ Includes R&l of heater unit. Included in heater assembly. PARTS AND R&R OPERATIONS HOOD COMWNENTS I ' H;Gt & 2200 ..... (p2i) 86-93 10.40 1.0 UB8252310 2600. .......... .(p2.7) 86-88 140.43 1.0 U88252310 (p2.7) 89-93 384.50 1.0 UF5952310 insulator. ........... ,693 a&# 0.3 = ~~3968661 D front ................ .86-93 2.95 809262877 rear.. ............... .86-93 4.70 ~~3956740 ................ 2 Lock .86-93 38.m 0.5 = UB3956620G ........ 3 Release cable. 86-93 22.35% 0.5 = UB3956710C 4 vertical support:. .... .86.93 15.45 0.5 = UB4056220 Seal 5 to cowl .............. .86-93 17.70 0.4 = UB3956790A front ............ 6 to suppolt 86-93 17.70 0.3 = UB3956780A auxiliary, wIEF1. ........ 89-93 10.50 0.3 = UB9056780 ......... 7 Support rod .86-93 17.95 0.2 = UB3952510A ............ spacer.. .86.93 I.&)@ clip.. .86.93 1.85 ............... .............. plate.. ,8693 1.60 GO30525198 ........... 8 Hinge .(p.3) 86-93R 19.50t 0.5 UB3952411A b3) 8693L 19.50t 0S U03952421A ............... 9 Cover .86-9311 5.20t 0.5 = UB3956751 5.20t UB3956761 ................ lblate .8&89R 5.W 0.5 = UB3956751 5.mt 0.5 = UB3956761 $ Order by color. 1 After grille is removed. t Time is for all pieces, after hood Is removed. # Order by model and description. @ Included with support rod. ZAH4670 I UNDERHOOD DIA6MM I 1989-93 PICKUP WmmJ PARTS AND R&R OPERATIONS I FtNMR Fender 2WD ........... (P2.5) "931 226.65 2.3 UB4052111E (p2.5) %93L 226.65 2.3 UB4052211 E 4WD. ........... (p2.5) 86-93R 226.65 2.3 UC8652111A (p2.5) 86-93L 226.65 2.3 UC8652211A Nameplate 82000. ........... (d.1) 86 32.55 0.2 UB3951720A 82200. ........... (d.1) 87-93 32.55 0.2 UB7351720A ......... 82600.. 87-92 32.55 0.2 UC8651720A .......... B2600i. .(d.l) W93 32.55 0.2 UE3851720 ........... 4x4.. .(d.l) 87-93 37.80 0.2 UC8651780 Wheel opng mldg ............ 2WD .(d.2) 86-93R 90.55 0.2 UB39997314 (d.2) 86-93~ 90.55 0.2 ............ 4WD. (d.2) 87-93R W.55 0.2 (d.2) 87.931. 90.55 0.2 'Ide 2:aDndard cab (d.2) 86-89 283.2% 0.2 BBU150680 ...... ........ cab plus. Jd.2) 86-89 283.15# 0.2 8BU350680 4WD ..... standard cab .(d.2) 86-89 566.45# 0.2 8BU450680 cab plus. ........ .(d.2) 86-89 566.454' 0.2 8BU450680 2 Molding 2WD ............. (d.2)86-89R 10.45 0.2 UB4050681 ( d l ) 86-89L 10.45 0.2 UB4050691 w10 bright. ....... .(d.2) W93R 10.45 0.2 UE5550681A (d.2) 9093L 10.45 0.2 m, wbright ......... .(dl] W93R 10.45 0.2 UE7750681 ............ (d.2) W93L 10.45 0.2 UE7750691 4WD .(d.2) 87-93R 12.95 0.2 UC8750681 (6.2) 87-931. 12.95 0.2 UC8750691 Mud guard .......... 4WD.. .(d.2) 87.9317 62.95 0.2 UC8651841 (d.2) 87-93L 62.95 0.2 UC8651851 ......... Antenna assy 86-93 19.15 1.5 WOO810159 # Side molding set includes, front fender, door, cab extension and bed side. Serviced in component ple~ws only, 1990-93. Time is for fender sectlon only. j After all bolted on parts are removed. 5310072 INNER COMPONENTS Wheelhouse .... 2000 8 2200.. (p1.0) 86.891) 248.0% 5.5 UB4053210B (pl.0) W L 254.2% 5.5 UB405421OF ......... wlo EFl (pl.0) W93R 248.W 5.5 UB4053210B (p1.0) W93L 254.2% 5.5 UB4054210F w/EFI. .......... (p1.0) W93R 248.W 5.5 UE5453210A (p1.0) 90-93~ 248.05# 5.5 UE5454210C mo 2WD ........... (p1.0) 87.898 226.W 5.5 UC8053210A (p1.0 8749L 248.W 5.5 UC8054210A (pl.O/9093R 21&# 5.5 UE5453210A (p1.0) W93L 248.05# 5.5 UE5454210C 4WD ........... (~1.0) 87-88R 248.W 5.5 UC86532108 (~1.0) 87-88L 254.2% 5.5 UC8654210C (~1.0) 89-93R 248.W 5.5 UE5353210E (p1.0) 89-93L 248.0% 5.5 UE5354210C 2 bracket.. ............ 86-93~ 2.45 UB4052970 86-93L 2.45 UB4052980 3 Fender liner 2 : : n : a l % s ......... .86-93R 43.75 0.5 = UB4056130A 86-93L 43.75 0.5 = UB4056140A ........... auto trans .86-93~ 64.80 0.5 = UW356130 86-93L 64.W 0.5 = UD0356140 2600 ............. 2WD.. .87-93R 64.80 0.5 = UD0356130 87-93L 64.80 0.5 = UD0356140 ............. 4WD.. .87-93R 64.80 0.5 = UC8656130 87-93L 64.80 0.5 = UC8656140 ....... . 4 Splash shield.. 86-91R 23.00 0.5 = UB4056311A 86-91L 23.00 0.5 = UB4056312A 92-93R 0.5 = NOT LISTED 92-93L 23.00 0.5 = UB4056312A interpreting or using 1-800-426-6867. 5310070 REFINISHING NOTES Add for stone guard if requ~red. See Gu~de to Est~mating. Reh fender 5310060 REFINISHING NOTES Refn hood underside .......... .86.93 ~1.4 R&l OPERATIONS R&l hood assy 66-93 0.5 ........ edges .8&93 93.5 .............. OVERLAP OPERATIONS R&R fender assy with bumper off.. .... 86-93 1.9 R&R wheelhouse assy with rad support o f f . . 06-93 11 4.5 R&l OPERATIONS RBI fender auy ....... &93~ 1 .8 91 2 Please Contact aur Product Support Group If you require assistance locating, any information conhined in the Estimating Data. Toll Free Numbec

gasket. .& 7.00 F80110431 1986-93 MAZDA PICKUP ............. 011filter ............. .& 6.35 m 0.3 = JEY0143029A Fuel pump.. ......... .86 42.85 m 1.2 FE8513350A splash pen center. .86 2460 m 0.3 = UB3938661A .............. side.. .86 5.85 m 0.3 = UB3938671 ............... t If item is made accessible by work being performed adjust time accordingly. 1 Time is for upper and lower. 5310081 ENOlNE MOUNTINO 2000 1 Motor mount.. ....... : 86 37.20 m 0.6 UB3939040A 3 bracket ............. 86 21.35% rn 0.4 = UB3939020A ............... 2 Cover .86 15.25 So9339041 4 Trans c'member.. .... .86 65.45 UC8039380A ............ 5 mount.. .a6 32.U m 0.5 = ~~3939340 $ After mount is removed. 1 531 0082 AIR INLET 2200 WIO EFI ..... 1 Air cleaner assy .87-93 592.95 m 0.3 = F24013320D ................ 2 Duct. .87-93 30.05 m 0.3 = FE8513201 3 Hot air h o s e . . ....... .87-93 19.60 m 0.2 = 823913344 4 Element.. ........... .87-91 12.45 F80123603ACA 92-93 JE151324091 CONTINUED Interpreting or using 1-800-426-6867. 91 3 Rear shield .......... .86-93 9.25 UC8656321 Seal apmn ngM side inner.. ............. ,8693 12.95 UB4056331 A outer. .............. ,8693 8.35 UB4056341 t After all bolted on parts are removed. 2 5310075 0 CRUISE CONTROL 1 Actuator. ............ ,689 377.m m 0.4 = UB4066310C 90-93 235,157 m 0.4 = ,LA;LA;;;;; 2 bracket ............. ,5549 377.6011 90-93 12.957 uE54663A3 3 Wire.. ............... ,8649 377M UB4066310C 90-93 31.7011 UE5866311 4 Control module. ..... .86-89 409.357 m 0.5 = UD0266320A 90-93 458.357 m 0.5 = UE5466320 9 For estlmatlng purposes only. Order by description. PARTS A N D R&R OPERATIONS 6AmERY I ~atte*) . . . . . . . W 3 75,00# m 0.4 = 000080124k 91-93 75.00# rn 0.4 = OM)080126F Carrier .............. ,8693 23.20 UB4053261A Tray. ................ ,693 15.95@ GC7656032 86-93 12.95 GO3256032 bracket front 2000,2200. .......... 86-93 12.95 UB4054270 2600 ............... .87-88 12.95 UB4854270 89-93 12.95 UB4054270 rear 20W, 2200 .......... .86-93 20.45 UB4053280 2600 ............... .87-88 20.45 UB4853280 89-93 20.45 UB4053280 Hold down lo 12/87.. ............ ,8688 17.95 GC7656031 from.12187. ........... .8&93 17.10 G71256980 bolt.. ............... ,693 3.85 022354225 Negative cable 2000 & 2200. ......... .86-89 38.m m 0.4 = ~8406726~ 2600. ............... ,8749 34.y m 0.4 = UC8667260B Positive cable, ........ 8693 SEE FOOTNOTE Harness. ............ ,8689 880.557 UB396701 OH 90-93 1123.75t UE5567010F ALTERNATOR Alternator 2000 & 2200. ........ .8b89 192.90 m 0.7 F65118300C 90-93 245.80 rn 0.7 F2G818300R00 2600.. .87-88 192.86 rn 0.7 AM1518300R .............. 89-93 213.25 m 0.7 000018420AL mount bracket ......... 2000 & 2200. ,8643 31.05t m 0.3 = FE6518371B 2tW. ............... ,8943 97.30t m 0.3 = G60118371 adjust bracket 2000 & 2200.. ........ ,5549 l0.70+ rn 0.3 = FE6518361A 9093 9.60% m 0.3 = FEDK18361 2600.. .............. .87-88 7.20% m 0.3 = AM1518361 89-93 11.60$ m 0.3 = G60118360 Pulley 2000,2200 ........... ,689 22.95 rn 0.4 = FEB118W10 90-93 12.70 m 0.4 = FE7918W10 2600.. .............. .87-88 23.85 m 0.4 = AM1518W10 89-93 12.70 m 0.4 = FE7918W10 ION~ON SYSTEM 7 Distributor assy . 2WO.. .............. .86 598.10 m 1.0 FE8518200A 2200.. .............. ,8749 358.00 m 1.0 F24018200R00 wlo EFI ............. ,57393 358.00 m 1.0 F24018200R00 wlEFI.. .............. 90-93 358.M rn 1.0 F2G818200ROC 2600.. .............. ,8748 527.25 m 1.0 AM1518200 89 358.00 rn 1.0 G60718200ROA 90-93 342.00 m 1.0 G60918200ROB cap 2000.. ............... 86 17.10 m 0.3 = FE8518V0089U Please contact our any lntormatlon 2200. ,8749 19.60 m 0.3 =FEEN18V009U ............... wlo EFI .............. 90-93 19.60 m 1.0 FEEN18V009U w/'EFI. .............. ,9243 17.10 rn 1.0 F2G618V00 91-93 17.10 m 1.0 F22018VOOA9U 2600. ................ E-88 1 ; : : $ g ! 1 G & , ! ~ ~ ~ ~ ~ nl-93 17,10 0,3 = F22018VOOA9U Rotor 2000.. .............. .86 12.70 ~~~72431291-1 2203.. .............. ,8749 14.20 ~~2~18~059~ wlo EFI ............. .90-93 14.20 FE2S18V059U wIEFI.. ............. ,9093 12.70 F22018V05B9U 2600.. .............. .87-88 5.85 AM0124312 89 14.20 FE2S18V059U 90-93 12.70 F22018V05B9U Ignition coil. ......... .86-89 68.85# rn 0.4 = FE8518100 90-93 87.70# rn 0.4 = F2G81810X Control module ...... ,8689 707.50# m 0.5 = 8AU116880 W93 1498.50# m 0.5 = F2G918881B Auto trans cntrl 87-89~ 123.35t m 0.5 = AM1818780 90-93~ 123.357 m 0.5 = F2G918780 HORN Horn ................ .86-93 40.05 m 0.4 = SA5966790A Relay.. .............. ,5549 14.75 m 0.3 = FA0166810A 90-93 21.45 m 0.3 = LA1067740 I ANTENNA I ....... Antenna assy. .86-93 < SEE FOOTNOTE < Pa* is listed in FENDER group. ~ ~ ~ ~ < ~ ~ in harness. $ After alternator is removed. t Part numbers and prices are for estimating purposes only. Order by descrlptlon. ? Order by descrlptlon. Part of front harness assembly. 0 ADD IF REQUIRED R&l englne add for AC option.. .. 8693 rn 0.3 evacuate & recharge .&93 rn 1.4 ...... add for P/Strg. .8&93 m 0.3 add Ac & P/Str. m 0.5 R&Iengine asry. ..... ,693 R&l OPERATIONS rn 5.0 PARTS A N D R&R OPERATIONS 1 , @ &4J 4 5310080. 1 A l l INLET 1 2000 1 Air cleaner assy ..... .86 602.65 m 0.3 = FE8513320B 2 Duct.. ............... .86 30.05 m 0.3 = FE8513201 3 Hot air hose ......... .86 19.60 m 0.2 = 823913344 4 Element.. ........... .86 12.45 F80123603ACA I ENOINE PARTS ( 2000 Crnkshfl pulley ...... .86 270.15# m 0.6 FE8511401 liming cover ........ .8&93 7 m 2.0 NOT LISTED Upper cover outer.. .............. .86 25.95 FEM10511B inner.. .............. .'86 35.65 FE5010180E gasket outer.. .............. .86 11.75 FE0110512 .............. inner.. .86 8.20 FEJ310185 Lower cover.. ....... .86 1410 F85010501 E ............. gasket.. &, 12.85 F80110502A 011 pan.. ............ . &, 109.20 m 2.3 F87410400A Product Support Group If you requlre asalstance locating, contalned In the.Estlmating Data. Toll Free Numbec

1987-1996 Mazda B2200-B2600i / Ford Courier (2WD/4WD) Service & Repair Manual

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