2002-2014 Mahindra Scorpio CRDe Service & Repair Manual
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SCORPIO TURBO
2.6/2.6Dx/2.6Glx/2.6Slx
BS1 & BS2
SERVICE MANUAL
RELEASED BY :
TECHNICAL PUBLICATION CELL
MAHINDRA & MAHINDRA LTD
VERSION 2.1 – OCTOBER 2005
CONFIDENTIAL
• ONLY FOR INTERNAL CIRCULATION WITHIN M&M AUTHORISED DEALERS & SERVICE CENTRES
• PASSING ON TO THRID PARTY IS NOT PERMITTED
• ALWAYS CHECK FOR THE LATEST VERSION
Covers Engine options :
SZ 2600 (GD)
SZ 2600 + (CD)
Updated as of Dec 2004 (Changes)
Automotive Sector
Preface
We are pleased to introduce the Service Manual for Scorpio Turbo – Version
2.1. The expanded and updated version covers all variants of Scorpio turbo
– 2.6/2.6Dx/2.6Glx/2.6Slx. It also covers both engine variants SZ 2600
(CD) and SZ 2600 + (GD). All product improvements/modifications done up
to December 2004 are incorporated.
The layout of the manual is in such a manner that it facilitates trouble
shooting and attending the aggregate on the vehicle. And if necessary
attending the aggregate after removing it from the vehicle. The information
contained in the manual has been prepared for experienced mechanics that
are involved in the daily repair. This manual does not cover the theoretical
details on the operation of the system.
The work procedures have been explained in details with emphasis on the
care to be taken at various stages. Tightening torques have been explained
in most of the sections as a specific value. This value is the midpoint for the
acceptable engineering torque values. These values are intended for use in
service assembly and installation using OEM fasteners. While replacing
fasteners always use the same type of fastener as removed.
We hope that this Manual will be used extensively. It has been our attempt
that this manual will help in providing a higher customer satisfaction level.
We have taken all care to ensure that the data and procedures are correct
till the time of going to publication. However as a part of our continuous
endeavor to improve our product, it is possible that the data will get
changed. We would request you to keep updating the manual with the
information we will communicate periodically. We would request you to let
us have your opinion and feedback.
TECHNICAL PUBLICATION CELL
Mahindra & Mahindra Ltd.
Automotive Sector
Nashik
Ver 2.1 - October 2005
Automotive Sector
Scorpio Service Manual Content Page 1 of 1
Contents
Preface
General
Engine: SZ 2600 Turbo DI & SZ 2600 Turbo Plus
Air Intake System: SZ 2600
Cooling system: SZ 2600
Fuel system: SZ 2600
Emission Control System: SZ 2600
Clutch
Gear Box
Propeller shaft
Rear axle
Front Suspension
Rear suspension
Steering.
Brakes
Chassis.
Wheels & Tyres.
HVAC
Body
Painting & Refinishing
Electrical
Specifications and Wear Limits
Automotive Sector
Scorpio Service Manual General Page 1 of 4
General
Vehicle dimensions
Wheel Base 2680 mm
Front Overhang 670 mm
Rear Overhang (With rear foot step
open)
1125 mm
Overall length(With rear foot step
open)
4475 mm
Front Track 1450 mm
Rear Track 1450 mm
Overall width( Mirror closed ) 1774 mm
Overall height(Unladen with out ski
rack )
1916 mm
GVW 2WD Diesel : 2510 ; Petrol 2410 Kg
GVW 4WD Diesel: 2610; Petrol 2510 Kg.
Ground clearance 180 mm
Turning circle dia min. 2WD- 11.2 M
4WD- 11.4 M
Angle of approach
35°
Angle of Departure
20°
Ramp break over angle
20°
Filling capacities
Engine 6 liters
Fuel 55 liters
Cooling 9.3 liters aprox.
Gearbox 1.85 liters / 2.0 Liters
Rear axle 1.6 liters
Automotive Sector
Scorpio Service Manual General Page 2 of 4
Maintenance schedule
See the attached file.
Identifications
VIN plate-at the front grill.
Chassis number & engine number punched on chassis frame at front left.
Gearbox identification plate riveted at the gearbox on right side.
Rear axle identification tag attached to the differential cover screws.
Automotive Sector
Scorpio Service Manual General Page 3 of 4
Feature Level
Features Turbo 2.6
(TC 1)
Turbo 2.6
DX
(TC 2 )
Turbo 2.6
GLX
(TC3
Turbo 2.6
SLX
(TC 4)
Rev 116
Central
Locking
No Yes Yes Yes Yes
Security
System
No No No Yes Yes
Power
Window
No Yes Yes Yes Yes
HVAC Yes Yes Yes Yes Yes
Glasses
except
windshield
Plain Plain Tinted Tinted Tinted
Audio No No Yes Yes Yes
Cladding No Black/
Grey
Body
painted
Two Tone Body
painted
Power
steering
Yes Yes Yes Yes Yes
Electric
4WD
No Optional Optional Optional Optional
Manual
4WD
Yes No No No No
Ski rack No No Yes Yes Yes
Side
footstep
Yes Yes Yes Yes Yes
Rear wash
& wipe
No Yes Yes Yes Yes
Seating
option
(7,8,9) (7,8,9) (7,8)
Paint Metallic Metallic Metallic Metallic Metallic
Rear
Demister
No No Yes Yes Yes
Outside
rear view
mirror
Fold away Internally
manually
adjustable
Internally
manually
adjustable
Internally
manually
adjustable
Internally
manually
adjustable
Automotive Sector
Scorpio Service Manual General Page 4 of 4
Features Turbo 2.6
(TC 1)
Turbo 2.6
DX
(TC 2 )
Turbo 2.6
GLX
(TC3
Turbo 2.6
SLX
(TC 4)
Rev 116
Roof lamp
front
Simple Swirl type Swirl type Swirl type
( Theatre
effect)
Swirl type
High
mounted
stop lamp
Yes Yes Yes Yes Yes
Fuel lid With lock Remote
cable
operated
Remote
cable
operated.
Remote
cable
operated.
Remote
cable
operated.
Side door
trim
Plain Moulded Moulded Moulded Moulded
Wheel cover No Yes Yes Yes Yes
Seat Belts All Rows
( Except side facing seats)
Automotive Sector
System Cooling
Cooling /
Engine.
Cooling Cooling Cooling AC
Description
Radiator coolant
level and coolant
hose connections
for leaks.
Drive belt
tension
Change
Engine
coolant.
Cooling
and heater
system
hoses and
connection.
Fluid
Reservoirs
levels=chec
k
Air
conditionin
g / cooler
Refrigerant.
Check at
PDI / 500
Daily
2K
5K
10K
15K
20K
25K
30K
35K
40K
45K
50K
55K
60K
65K
70K
75K
80K
Remarks
Coolant
ratio-30%
R134
ONLY
Scorpio Service Manual Maintenace Schedule
Automotive Sector
System
Description
Check at
PDI / 500
Daily
2K
5K
10K
15K
20K
25K
30K
35K
40K
45K
50K
55K
60K
65K
70K
75K
80K
Remarks
AC Fuel Fuel Fuel Fuel Exhaust Air
Tighten the
bolts on
brackets and
compressor.
Rectify
fuel
leakage if
any / Check
fuel lines.
Remove
drain plug
fuel tank
and drain
off
sediments..
Check &
drain water
from filter.
Replace
fuel filter
element.
Main
Pre filter.
Exhaust
pipes and
mountings,
Check and
if
necessary
replace.
Cleaning
&
replacemen
t of air
cleaner dry
paper
element.
R
R
R
R R
R
R
R
R R
Clean tank
at 80,000
Kms
Scorpio Service Manual Maintenace Schedule
Automotive Sector
System
Description
Check at
PDI / 500
Daily
2K
5K
10K
15K
20K
25K
30K
35K
40K
45K
50K
55K
60K
65K
70K
75K
80K
Remarks
Engine Engine Engine Engine Engine Engine Engine
Engine oil
level and
leakage.
Adjust
intake and
Exhaust
valve
clearance.
Check the
drive belts
for cracks,
fraying.
Wear &
tension.
Change
Engine oil
& Oil
filter.
Vacuum
pipe oil
hoses
connection.
Check the
PUC
Injection
nozzles
opening
pressure
and spray
characterist
ics check.
R
R
R
R
R
R
R
R
R
MAXIMIL
E Premium
or equal
Scorpio Service Manual Maintenace Schedule
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What's Included?
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Full Search Facility
Print one or all pages of your manual
$31.99
This is a comprehensive factory service repair manual for the MAHINDRA SCORPIO CRDe - ALL NEW. The manual features easy-to-read text sections with high-quality diagrams and instructions, making it suitable for both do-it-yourself enthusiasts and experienced mechanics. It provides step-by-step instructions, along with detailed exploded pictures and diagrams, to assist in completing the required job accurately and efficiently. The manual covers every single detail of the MAHINDRA SCORPIO CRDe - ALL NEW, offering service, maintenance, and troubleshooting information for all models, engines, trims, and transmission types.
The MAHINDRA SCORPIO CRDe - ALL NEW repair manual is an affordable resource to ensure the proper functioning of your vehicle. It is a professional technical manual that is complete and intact, without any missing or corrupt parts or pages. This manual is the same as the one used in local service and repair shops, guaranteeing full functionality to save time. With instant access and no shipping fees, repairs can be initiated immediately without waiting for postal delivery.
Product Details:
- Model: MAHINDRA SCORPIO CRDe - ALL NEW
- File Format: PDF
- Language: English
- Printable: Yes, without any restriction
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- Requirements: Adobe Reader
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