Mahindra Bolero SC/DC NEF Service & Repair Manual

MAHINDRA SPECIAL TOOLS INTERNATIONAL OPERATIONS 2 MST No. MST Particulars Aggregate MST - 547 Steering Wheel Puller Steering MST - 548 Steering Stand Steering MST - 549 Tie Rod End Remover Steering MST - 550 Socket Steering Pump Nut Steering MST - 551 Unit Wrench - 12mm Steering MST - 552 Spanner Power Steering Lock Nut Steering MST - 553 Drift Pinion Assembly Steering MST - 554 Rack Stopper Wrench Steering MST - 555 Installer Power Steering Oil Seal End Cap Steering MST - 556 Driver Needle Bearing Steering MST - 557 Driver Bearing Rack Housing Steering MST - 558 Installer Oil Seal - Steering Steering MST - 560 Installer Inner Oil Seal Power Steering Steering 0402AA001ST SPECIAL TOOL FOR REAR SUSPENSION Rear-Sus BUSH MULTILINK. MST - 568 LSPV Setting Gauge Brakes MST - 571 Axle Assy. Special Socket Front Axle MST - 572 Installer Front Wheel Bearing Cone Outer Front Axle MST - 573 Installer Front Wheel Bearing Cone Inner Front Axle MST - 574 Installer Front Wheel Hub Oil Seal Front Axle MST - 575 Installer Front Hub Grease Cup Front Axle Main Menu Search Print EXIT Back Full Screen

MAHINDRA SPECIAL TOOLS INTERNATIONAL OPERATIONS 3 MST No. MST Part MST Particulars Aggregate No. Emb. 880 00 00 088 000 Inertia extractor Engine Mot. 445 00 00 044 500 Oil filter wrench Engine Mot. 582-01 00 00 058 201 Flywheel locking tool Engine Mot. 588 00 00 058 800 Cylinder liner retaining flanges Engine Mot. 591-02 00 00 059 102 Magnetised flexible tool for angular wrench Engine for tightening cylinder head Mot. 591-04 00 00 059 104 Angular wrench for tightening cylinder head, Engine 1/2 drive with index Mot. 792-03 00 00 079 203 Engine support plate Engine Mot. 799-01 00 00 079 901 Pinion immobiliser for notched timing belt Engine Mot. 990-03 00 00 099 003 Tool for fitting crankshaft seal, timing side Engine Mot. 991-01 00 00 099 101 Tool for fitting crankshaft seal, flywheel side Engine Mot. 995 00 00 099 500 Set of two rods (use with engine support plate) Engine Mot. 1054 00 00 105 400 TDC pin Engine Mot. 1329 00 00 132 900 Oil filter removing tool Engine Mot. 1335 00 00 133 500 Pliers for removing valve stem seals Engine Mot. 1423 00 00 142 300 Tool for removing siliconised crankshaft bearing Engine Mot. 1485 00 00 148 500 Tool for removing cooling jets at the bottom of Engine & & the piston Mot. 1485-01 00 00 148 501 Mot. 1487 00 00 148 700 Tool for refitting inlet camshaft plug Engine Mot. 1488 00 00 148 800 Tool for refitting exhaust camshaft plug Engine Mot. 1492 00 00 149 200 Tool for fitting connecting rod bearing shells Engine Mot. 1493 00 00 149 300 Tool for fitting crankshaft bearing shells Engine Mot. 1495 00 00 149 500 Tool for removing and refitting oxygen sensor Engine Mot. 1496 00 00 149 600 Camshaft setting tool Engine Mot. 1509 00 00 150 900 Tool for locking camshaft pulleys Engine Mot. 1511 00 00 151 100 Tool for fitting valve stem seals Engine Mot. 1512 00 00 151 200 Tool for fitting camshaft seals Engine Mot. 1516 00 00 151 600 Tool for refitting cooling jets at the bottom of the piston Engine Ring for fitting piston with piston rings into the liner Engine Main Menu Search Print EXIT Back Full Screen

MAHINDRA SPECIAL TOOLS INTERNATIONAL OPERATIONS 4 MST No. MST Particulars Aggregate MST - 142 ADJ. SHIM -ROCKER SHAFT Engine-XD3P MST - 146 TOOL FOR REMOVING & REFITTING VALVES Engine-XD3P MST - 148 SPANNER - CYLINDER HEAD BOLT TIGHTENING Engine-XD3P MST - 149 CYLINDER HEAD GUIDE Engine-XD3P MST – 166 PUMP TIMING ADAPTER Engine-XD3P MST - 176 DOLLY - VALVE STEM SEAL Engine-XD3P MST - 177 ENG.MOUNTING GEAR BOX & ADAPTER Engine-XD3P MST - 240 SETTING GAUGE – CAV LUCAS PUMP Engine-XD3P MST - 241 PLUNGER - FIP SETTING (CAV PUMP) Engine-XD3P MST - 247 HOLDER TO CUT SEAL BRG.CAP Engine-XD3P MST - 250 CHAIN TENSIONER FIXTURE Engine-XD3P MST - 251 HOLDER ASSY FOR TENSIONER Engine-XD3P MST - 252 PLATE TO ARREST FLYWHEEL ROTATION Engine-XD3P MST - 254 MANDREL FOR ROPE SEAL FITTING Engine-XD3P MST - 255 SPECIAL PUSH ROD Engine-XD3P MST - 301 GAUGE - PISTON PROJECTION Engine-XD3P MST - 302 TOOL TO ROTATE CRANKSHAFT Engine-XD3P MST - 303 PLATE FOR LOCKING FLYWHEEL Engine-XD3P MST - 305 PRECOMBN CHAMBER SEAT RECONDITIONING Engine-XD3P MST - 540 GAUGE FOR PISTION DROP SETTING Engine-XD3P MB990792 FRONT COIL SPRING COMPRESSOR Suspension MST - 530 C-CLAMP FOR OEY BALL JT SERVICING OEY Axle MST - 531 BALL JOINT RECEIVER OEY Axle MST - 532 BALL JOINT REMOVAL ADAPTER OEY Axle MST - 533 UPPER BALL JT INSTALLATION DOLLY OEY Axle MST - 534 UPPER BALL JT.INSTALLATION ADAPTER OEY Axle MST - 535 LOWER BALL JT INSTALLATION DOLLY OEY Axle MST - 536 LOWER BALL JT INSTALLATION ADAPTER OEY Axle MST - 537 SOCKET - SPLIT RING OEY Axle Main Menu Search Print EXIT Back Full Screen

MAHINDRA SPECIAL TOOLS INTERNATIONAL OPERATIONS 5 MST No. MST Particulars Aggregate MST - 200 GAUGE PINION & RING GEAR SETTING Axle MST - 202 PULLER - TAPER ROLLER BEARING Axle MST - 203 WRENCH UJ FLANGE HOLDING Axle MST - 205 SPREADER - DIFFERENTIAL CARRIER HOUSING Axle MST - 212 DRIVER DIFFERENTIAL CASE BEARING Axle MST - 215 REAR AXLE PINION INNER BEARING Axle MST - 218 DRIVER PINION SHAFT OIL SEAL Axle MST - 220 DRIVER PINION SHAFT BEARING CUP Axle MST - 222 INSTALLER DIFFERENTIAL CARRIER OIL SEAL Axle MST - 526 PINION SEAL PRESSING DOLLY – IMPORTED Axle MST - 539 OIL SEAL PRESSING DOLLY Axle MST - 621 SPL SOCKET FOR M45 NUT Axle MST - 622 SPL SOCKET FOR M40 NUT Axle MST - 221 WRENCH WHEEL BRG ADJUSTING NUT Axle Main Menu Search Print EXIT Back Full Screen

MAHINDRA SPECIAL TOOLS INTERNATIONAL OPERATIONS 6 MST No. MST Particulars Aggregate MST - 163 TOOL - OIL FILTER REMOVAL Engine MST - 262 Piston Ring Compressor Engine MST - 264 Holder Assembly To Rear Oil Seal Installer Engine MST - 265 Rear Oil Seal Installer Engine MST - 266 FIP Remover Engine MST – 270 FIP Remover (Chain Drive ) Engine MST - 271 Fly Wheel Arrester Engine MST - 272 TDC Gauge – Dummy Injector Engine MST - 273 Lock Pin for Chain Tensioner – Chain Drive Engine MST - 542 Special Spanner For Nut - Engine Mounting Engine MST - 543 Extractor Flywheel Bearing Engine MST - 544 Drift Flywheel Bearing Engine MST - 545 Wrench Oil Filter Remover Engine MST – 588 Cylinder Head Bolt Deep Socket Engine MST - 160 TOOL FOR CHECKING LINEAR PROJECTION Engine Belt Tension Tool Engine MST - 546 Master For Clutch Plate Assy. - Diesel Clutch MST - 500 BA10 Press Block For Roller Bearing Gear Box MST - 501 Rear Housing Installing Ring Gear Box MST - 502 Press Plate 5th Gear Removal Gear Box MST - 517 BA10 Drift Gear Box MST - 518 Socket Gear Box MST - 519 Socket Hex Hd M8 3/8 Sq Drive Gear Box MST - 520 Socket Hex Hd M7 3/8 Sq Drive Gear Box MST - 521 BA10 Bell Housing Protector Gear Box MST - 522 {BA10} Support Transmission Gear Box MST - 523 BA10 Fix. to Extract 5th Gear Gear Box MST - 524 BA10 Extractor For Rev. Sub Shaft Br Gear Box MST - 525 BA10 Extractor For Roll. Bearing On 5th Gear Box MST - 503 BA10 5th Reverse Rail Retainer Plate NGT 530 T/M Main Menu Search Print EXIT Back Full Screen NPN

MAHINDRA SPECIAL TOOLS INTERNATIONAL OPERATIONS 7 MST No. MST Particulars Aggregate MST - 504 Spacer For Input Shaft NGT 530 T/M MST - 505 Press Block 5th Gear Removal NGT 530 T/M MST - 506 BA10 Spline Soc. For 5th Gear NGT 530 T/M MST - 507 Output Shaft Roller Bearing Press NGT 530 T/M MST - 508 5th/Rev Sub Shaft Bearing Installer NGT 530 T/M MST - 509 Installing Tool For 5th Gear NGT 530 T/M MST - 510 Input Shaft Bearing Int. Drift NGT 530 T/M MST - 511 Press Plate For Input Shaft NGT 530 T/M MST - 512 Rear Housing Seal Installing Ring NGT 530 T/M MST - 513 Extractor Rear Housing NGT 530 T/M MST - 514 BA10 Circlip Plier For Speedo NGT 530 T/M MST - 515 Dial Indicator Support NGT 530 T/M MST - 516 BA10 Open End Spanner For O/P Nut NGT 530 T/M T-10001 Yoke Holder Transfer Case T-10003 Seal Driver Transfer Case T-10007 Snap Ring Plier Adapter Transfer Case T-10006 Snap Ring Plier Transfer Case T-10053 Drift ball bearing Transfer Case T-10056 Drift ball bearing Input shaft Transfer Case T-10054 Drift NRB fitting Input shaft Transfer Case T-10055 Drift Bush fitting Input shaft Transfer Case T-10057 Drift NRB fitting Cover Transfer Case T - 10012 Flange Holder Transfer Case T – 100 Speedo body Oil seal driver Transfer Case T-10037 Repair Fixture Transfer Case MST - 561 Upper Arm Ball Joint Puller Suspension MST - 562 Lower Arm Ball Joint Puller Suspension MST - 563 Fulcrum Mounting Bolt Spanner Suspension MST - 564 Fixture Upper / Lower Arm Bush Suspension Main Menu Search Print EXIT Back Full Screen

MAHINDRA SPECIAL TOOLS INTERNATIONAL OPERATIONS 8 MST No. MST Particulars Aggregate MST - 565 Extractor / Installer Arm Suspension Bush Suspension MST - 566 Extractor / Installer Chassis Suspension Bush Suspension MST - 567 Unit Wrench 10mm Brakes MST - 569 Brake Shoe Return Spring Puller Brakes MST - 570 Tool For Rear Brake Hold Down Spring Brakes MST - 576 Puller Rear Axle Shaft Rear Axle MST - 577 Sliding Hammer Rear Axle MST - 578 Ring - Rear Axle Collar Support Rear Axle MST - 579 Tube - Rear Axle Collar Pressing Rear Axle MST - 580 Installer Inner Oil Seal Rear Axle Tube Rear Axle MST - 581 Rear Axle Pinion Height Setting Gage (1) Rear Axle MST - 582 Rear Axle Pinion Height Setting Gage (2) Rear Axle MST - 583 Differential Side Bearing Setting Gage Rear Axle Main Menu Search Print EXIT Back Full Screen

MST - 547 Steering Wheel Puller Steering MST - 548 Steering Stand Steering MST - 549 Tie Rod End Remover Steering 9 1. Locate both the bolt bolts in the holes on the Steering Wheel base plate. 2. Tighten the bolts. 3. Tighten the Big bolt in the centre which will start pulling the steering wheel out. This helps you to hold the R&P Steering Gear on the workbench for any kind of operation. 1. Hold the Steering gear at the desired position in the U clamp. 2. Hold the tool shank in the vice 1. Remove tie rod end nut. 2. Install the tool. 3. Tighten the tool bolt. Caution : Ensure the rubber boot should not get damaged while installing the tool. MAHINDRA SPECIAL TOOLS-SCORPIO/GOA/MAHINDRA-SUV/PIK UP INTERNATIONAL OPERATIONS Main Menu Search Print EXIT Back Full Screen

Mahindra Bolero SC/DC NEF Service & Repair Manual

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