2006-2014 Ford Edge Lincoln MKX Service & Repair Manual

2008 ENGINE 3.5L - Edge & MKX SPECIFICATIONS MATERIAL SPECIFICATIONS GENERAL SPECIFICATIONS Item Specification Fill Capacity Motorcraft High Performance Engine RTV Silicone TA-357 WSE-M4G323-A6 - Motorcraft Metal Surface Prep ZC-31-A - - Motorcraft Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) WSS-M97B51-A1 - Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent WSS-M2C930-A 5.2L (5.5 qt) includes filter change Silicone Gasket Remover ZC-30 - - Thread Sealant with PTFE TA-24 WSK-M2G350-A2 - Item Specification Engine Displacement 3.5L (4V) (214 CID) No. cylinders 6 Bore/stroke 92.5/86.7 mm (3.641/3.413 in) Fire order 1-4-2-5-3-6 Oil pressure Minimum 30 psi @ 1,500 rpm with engine at normal operating temperature Spark plug AYSF-22FM Gap = 1.29-1.45 mm (0.051-0.057 in) Compression ratio 10.3:1 Engine weight (without accessory drive components) 161 kg (355 lb) Engine and transaxle weight (without accessory 2008 Ford Edge SE 2008 ENGINE 3.5L - Edge & MKX 2008 Ford Edge SE 2008 ENGINE 3.5L - Edge & MKX

drive components) 260.8 kg (575 lb) Cylinder Head and Valve Train Cylinder head gasket surface flatness a Combustion chamber volume 55.84 cc (3.41 CI) Valve tappet clearance - intake 0.15-0.25 mm (0.006-0.01 in) Valve tappet clearance - exhaust 0.300-0.400 mm (0.0118-0.0157 in) Valve guide bore inner diameter 5.519-5.549 mm (0.217-0.218 in) Valve stem diameter - intake 5.479-5.497 mm (0.2157-0.2164 in) Valve stem diameter - exhaust 5.466-5.484 mm (0.2151-0.2159 in) Valve stem-to-guide clearance - intake 0.022-0.070 mm (0.0008-0.0027 in) Valve stem-to-guide clearance - exhaust 0.035-0.083 mm (0.0013-0.032 in) Valve head diameter - intake 36.82-37.18 mm (1.44-1.46 in) Valve head diameter - exhaust 30.82-31.18 mm (1.21-1.22 in) Valve face runout 0.05 mm (0.0001 in) Valve face angle 90.50-91.50 degrees Valve seat width - intake 1.3-1.5 mm (0.051-0.059 in) Valve seat width - exhaust 1.4-1.6 mm (0.055-0.062 in) Valve seat runout 0.04 mm (0.0001 in) MAX Valve seat angle 89.0-91.0 degrees Valve spring free length (approx.) 48.4 mm (1.90 in) Valve spring compression pressure (N @ spec. length) 510 N @ 27.32 mm (115 lbs @ 1.08 in) Valve spring installed height 37.0 mm (1.45 in) Valve spring installed height pressure (N @ spec. length) 235 N @ 37.0 mm (53 lbs @ 1.45 in) Valve spring installed pressure - service limit 10% force loss @ specified height Camshaft Theoretical valve lift @ 0 lash 9.6798 mm (0.38 in) Lobe lift - intake 9.6798 mm (0.38 in) Lobe lift - exhaust 9.6798 mm (0.38 in) 2008 Ford Edge SE 2008 ENGINE 3.5L - Edge & MKX

Allowable lobe lift loss 0.062 mm (0.0024 in) Camshaft journal bore inside diameter - 1st journal 31.0375-31.0625 mm (1.221-1.222 in) Camshaft journal bore inside diameter - intermediate journals 25.9875-26.0125 mm (1.023-1.024 in) Camshaft bearing outside diameter - 1st journal 30.993-31.013 mm (1.2202-1.2209 in) Camshaft bearing outside diameter - intermediate journals 25.937-25.963 mm (1.021-1.022 in) Camshaft journal-to-bearing clearance, 1st journal - service limit 0.070 mm (0.0027 in) MAX Camshaft journal-to-bearing clearance, intermediate journals - service limit 0.0755 mm (0.0029 in) MAX Runout 0.040 mm (0.0015 in) MAX End play - standard 0.032-0.170 mm (0.0012-0.0066 in) End play - service limit 0.190 mm (0.00748 in) MAX Cylinder Block Cylinder bore diameter - grade 1 - Cylinder bore diameter - grade 2 - Cylinder bore diameter - grade 3 - Cylinder bore maximum taper - Cylinder bore maximum out-of-round - limit - Cylinder bore maximum out-of-round - service limit - Main bearing bore inside diameter 72.400-72.424 mm (2.8503-2.8513 in) Head gasket surface flatness - Head gasket surface finish - Crankshaft Main bearing journal diameter 67.5 mm (2.657 in) Main bearing journal maximum taper 0.004 mm (0.00015 in) Main bearing journal maximum out-of-round 0.006 mm (0.00023 in) Main bearing journal-to-cylinder block clearance - Connecting rod journal diameter 55.983-56.003 mm (2.204-2.205 in) Connecting rod journal maximum taper 0.004 mm (0.00015 in) Connecting rod journal maximum out-of-round 0.006 mm (0.00023 in) Crankshaft maximum end play 0.101-0.291 mm (0.0039-0.0114 in) Piston and Connecting Rod Piston diameter - single grade 92.476-92.490 mm (3.6407-3.6413 in) Piston-to-cylinder bore clearance 0.010 to 0.044 mm (0.0003-0.0017 in) Piston ring end gap - compression (top, gauge 0.15-0.25 mm 2008 Ford Edge SE 2008 ENGINE 3.5L - Edge & MKX

diameter) (0.0059-0.0098 in) Piston ring end gap - compression (bottom, gauge diameter) 0.30-0.55 mm (0.0118-0.0216 in) Piston ring end gap - oil ring (steel rail, gauge diameter) 0.15-0.45 mm (0.0059-0.0177 in) Piston ring groove width - compression (top) 1.230-1.25 mm (0.0484-0.0492 in) Piston ring groove width - compression (bottom) 1.530-1.55 mm (0.0602-0.0610 in) Piston ring groove width - oil ring 2.53-2.55 mm (0.0996-0.1003 in) Piston ring width - upper comp ring 1.17-1.19 mm (0.0460-0.0468 in) Piston ring width - lower comp ring 1.47-1.49 mm (0.0578-0.0586 in) Piston ring-to-groove clearance (upper and lower compression rings) 0.040-0.080 mm (0.0015-0.0031 in) Piston pin bore diameter 23.002-23.006 mm (0.9055-0.9057 in) Piston pin diameter 22.998-23.000 mm (0.9054-0.9055 in) Piston pin length 55.975 mm (2.203 in) Piston pin-to-piston fit 0.002 to 0.008 mm (0.00007-0.0003 in) Piston-to-connecting rod clearance 2.7 mm (0.1 in) Connecting rod-to-pin clearance - standard 0.007-0.021 mm (0.0002-0.0008 in) Connecting rod-to-pin clearance - service limit - Connecting rod pin bore diameter 23.007-23.019 mm (0.905-0.906 in) Connecting rod length (center-to-center) 152.68 mm (6.01 in) Connecting rod maximum allowed bend 0.038 mm (0.0014 in) Connecting rod maximum allowed twist 0.050 mm (0.0019 in) Connecting rod bearing bore diameter - grade 1 59.866-59.872 mm (2.3569-2.3571 in) Connecting rod bearing bore diameter - grade 2 59.873-59.879 mm (2.3572-2.3574 in) Connecting rod bearing bore diameter - grade 3 59.880-59.886 mm (2.3574-2.3577 in) Connecting rod bearing-to-crankshaft clearance - Connecting rod side clearance (assembled to crank) - standard 0.175-0.425 mm (0.0068-0.0167 in) Connecting rod side clearance (assembled to crank) - 2008 Ford Edge SE 2008 ENGINE 3.5L - Edge & MKX

a Refer to the appropriate procedure in this service information. TORQUE SPECIFICATIONS - service limit Description Nm lb-ft lb-in A/C compressor bolts and nut 25 18 - A/C compressor stud 9 - 80 A/C pressure tube fitting nuts 8 - 71 A/C tube bracket bolt 8 - 71 Accessory drive belt tensioner bolts 11 8 - Battery cable power feed cable nut 8 - 71 Block heater 40 30 - Camshaft bearing cap bolts a - - - Camshaft position (CMP) sensor bolts 10 - 89 Camshaft sprocket bolts a - - - Catalytic converter bracket bolt 55 41 - Catalytic converter bracket nut 40 30 - Catalytic converter bracket-to-converter bolts 20 15 - Catalytic converter bracket-to-engine block bolts 48 35 - Catalytic converter nuts 40 30 - Catalytic converter-to-exhaust manifold studs 25 18 - Coolant pump bolts a - - - Crankshaft rear seal retainer plate bolts a - - - Crankshaft position (CKP) sensor bolt 10 - 89 CKP sensor heat shield nuts 10 - 89 Crankshaft pulley bolt a - - - Cylinder block drain plug (large) 40 30 - Cylinder block drain plug (small) b - - - Cylinder head bolts a - - - Cylinder head temperature (CHT) sensor 10 - 89 Degas bottle bolts 9 - 80 Engine front cover bolts a - - - Engine lifting eye bolts 24 18 - Engine mount brace bolt and nut 20 15 - Engine mount bracket bolts a - - - Engine mount studs 18 13 - Engine mount-to-engine nuts 63 46 - Engine mount-to-frame bolts 90 66 - 2008 Ford Edge SE 2008 ENGINE 3.5L - Edge & MKX

2006-2014 Ford Edge Lincoln MKX Service & Repair Manual

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