2013-2016 Lincoln MKS Service & Repair Manual

2013 MKS Workshop Manual Quick Links Introduction Master DTC Chart Specifications Metrics Torque Wrench Adapter Formulas Acronyms Alphabetical Index Table of Contents 1: General Information 00: Service Information 2: Chassis 04: Suspension 05: Driveline 06: Brake System 11: Steering System 3: Powertrain 03: Engine 07: Automatic Transmission 08: Manual Transmission, Clutch and Transfer Case 09: Exhaust System 10: Fuel System 4: Electrical 12: Climate Control System

13: Instrumentation and Warning Systems 14: Battery and Charging System 15: Audio Systems 17: Lighting 18: Electrical Distribution 19: Electronic Feature Group 5: Body and Paint 01: Body 02: Frame and Mounting

SECTION 100-00: Service Information 2013 MKS Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 04/27/2012 Symbols Glossary Symbols are used inside the graphics and in the text area to enhance the information. Movement Symbols Movement symbols provide detailed information to a required component movement. These component movements can be rotational or 1-3 dimensional movements. Item Description 1 Minor component movement clockwise/counterclockwise 2 Major component movement clockwise/counterclockwise 3 Component movement to the left/right/up/down 4 Component movement towards/away 5 3 dimensional component movement 6 2 dimensional component movement 7 3 dimensional component rotation 8 3 dimensional component cycling Turn Symbols Turn symbols are used to provide further information on the direction or angle of component turns. 2013 MKS Workshop Manual Symbols Glossary 1

Item Description 1 Turn the component clockwise through 45° 2 Turn the component counterclockwise through 45° 3 Turn the component clockwise through 90° 4 Turn the component counterclockwise through 90° 5 Turn the component clockwise through 180° 6 Turn the component counterclockwise through 180° 7 Turn the component clockwise through 2 complete turns 8 Turn the component counterclockwise through 2 complete turns Steering Wheel Symbols Steering wheel symbols are used to provide further information to a required steering wheel position or steering column lock status. 2013 MKS Workshop Manual Symbols Glossary 2

Item Description 1 Steering wheel in straight ahead position 2 Steering column lockd 3 Steering column lock unlocked 4 Turn the steering wheel to the 90° left position 5 Turn the steering wheel to the 90° right position 6 Turn the steering wheel to the left-hand end position 7 Turn the steering wheel to the right-hand end position Body Types Body type symbols are used to identify different body configurations. 2013 MKS Workshop Manual Symbols Glossary 3

Item Description 1 3, 4, 5-door body style 2 Wagon body style 3 Sport utility vehicle body style 4 Coupe body style 5 Convertible body style 6 Van body style 7 3, 4, 5-door body style - Top View 2013 MKS Workshop Manual Symbols Glossary 4

SECTION 100-00: Service Information 2013 MKS Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 02/14/2012 Using This Manual Introduction This manual describes and directs repair procedures for this vehicle model year. It includes diagnostics for all vehicle systems except driveability and emission control. Refer to the separate Powertrain Control/Emissions Diagnosis (PC/ED) manual for driveability and emission control diagnostics. Information is organized into groups, with sections that have subsections dividing them. Warnings, Notices, and Notes in This Manual Warnings provide information to avoid personal injury and to make sure service actions on critical safety systems are performed correctly. Notices provide information to avoid damage to the vehicle or a component. Notes provide information critical for a complete and effective repair. Warnings that apply to an entire system or workshop manual section are located in section 100-00 Description and Operation Safety Warnings . Warnings, Notices, or Notes that apply to an entire procedure will be placed at the beginning of the procedure. Warnings, Notices, or Notes that apply to a single step are placed at the beginning of the step. Those that apply to a group of steps will be placed at the first step requiring it. Vehicle and Engine Orientation Identifiers LH and RH vehicle designations are oriented from the driver's seat position looking forward. LH and RH engine designations are oriented from the flywheel position looking towards the crankshaft pulley. How to Use Diagnostic Information DTC and Symptom Charts Module DTC Charts are used to begin and direct the diagnosis of a DTC. Symptom Charts contain concern symptoms and direct solutions either in the chart or in a linked Diagnostic Routine. Both DTC and Symptom Charts may provide the solution within the chart, or provide a link to the appropriate Diagnostic Routine. In some sections, the Symptom Chart is preceded by a Preliminary Inspection which must be followed prior to using the Symptom Chart Using Module DTC Charts This Workshop Manual contains diagnostics for DTCs set by vehicle modules. Driveability and emission DTCs are covered in the separate Powertrain Control/Emissions Diagnosis (PC/ED) manual. If a PCM-set DTC is not listed in the Workshop Manual, it is serviced in the Powertrain Control/Emissions Diagnosis (PC/ED) manual. DTC diagnostics are found in both on-line and printed publications and are used as follows: 2013 MKS Workshop Manual Using This Manual 5

On-line publications: Using the left side menu, click on the Master DTC Chart link to view the vehicle module DTC charts. Each module has a chart with links or in-chart solutions for all DTCs diagnosed in the Workshop Manual. • Printed publications: Use the DTC index in the rear of the book. • Diagnostic Methods Diagnostic Methods provides information to support diagnosing Ford vehicles. Diagnostic strategies, diagnostic tool support information, and advanced circuit testing methods are included. REFER to Diagnostic Methods . Diagnostic Routines Diagnostic Routines provide information to determine the root cause of concerns addressed in either a DTC Chart or Symptom Chart. Each Diagnostic Routine contains: Diagnostic Overview Wiring Diagram References (as applicable) ♦ Normal Operation and Fault Conditions ♦ Visual Inspection and Diagnostic Pre-checks ♦ • Tool Table (as applicable) • Material Table (as applicable) • Pinpoint Test Steps • Component Tests Component Tests are used to separately analyze a single common component in a system. The test will determine if the part is functioning correctly. Mechanical Procedures Such As Removal and Installation Reuse Of Fasteners, Seals, Or Gaskets The following is a list of assumptions made in the reuse of fasteners, seals, or gaskets. Seals and gaskets must be replaced unless otherwise specified. • Standard fasteners are reused unless otherwise specified. • Fasteners with self-locking features must be replaced unless otherwise noted. Reminder text may or may not be included with the procedure step. Examples of fastener coatings or fasteners with mechanical locking (with the locking features highlighted yellow) are shown in illustration 1. • Torque to yield bolts (bolts with more than one stage of tightening torque and a final torque angle specification) must be discarded and new torque to yield bolts installed unless otherwise stated within the procedure. • Illustration 1 - self-locking coatings or locking feature are highlighted yellow Graphics 2013 MKS Workshop Manual Illustration 1 - self-locking coatings or locking feature are highlighted yellow 6

Illustrations in this manual may be used to replace written step instructions. Color-coding (see color scheme in this document) is used to communicate the required step action or actions. Service action icons (see Symbols Glossary ) are used to add additional information regarding the required action. The color scheme in a step graphic (an illustration used in removal or installation steps) indicates servicing information as follows: Fasteners (including panel retainers) or electrical connectors - Magenta (Purple) ♦ Target component that is to be removed - Blue ♦ Components that must be removed prior to the target component shown in blue - Brown or Green ♦ Components placed aside for access, but not removed; highlighted areas such as inspection areas, adjustments or measurements - Yellow ♦ Essential Special Service Tools (ESSTs) and other tools - Pale Blue ♦ Chemical or Sealer apply areas - Alternating blue and white dashes (see illustration 4) ♦ Sectioned or cut-away areas - Red ♦ Remaining components - Grey ♦ • Callouts in graphics indicate removal (or tightening) order, or identify individual instructions in substeps of the same number (such as different torque values). Arrows containing x numbers (Illustration 2) indicate the number of identical fasteners or connectors to be removed or installed in the graphic. In Illustration 2, two identical fasteners are indicated by the x2 arrow, with another arrow illustrating a third fastener of a different type. Because the different fasteners require different torques, callouts are used to identify those two torque values in the associated step text. The hose clamp is another fastener to be removed. The yellow coloring of the hose indicates it is to be moved aside (not removed). The following written steps would be necessary if the illustration did not have color coding: Remove the engine oil pipe fastener at the engine connection. 1. Remove the two engine oil pipe fasteners from the turbocharger and remove the pipe. 2. Remove the air inlet hose from the turbocharger and position aside. 3. Illustration 2 Hidden fasteners, such as panel retainers, are identified in the illustration by a magenta disc. An inset detail view illustrating the fastener type may be included (Illustration 3). 2013 MKS Workshop Manual Illustration 2 7

Illustration 3 - Note motion arrow at panel bottom; it indicates to lift panel up, then move inward to remove Symbols Symbols may be used inside graphics or in the text area to communicate service actions. The following examples demonstrate the use of some of these symbols. REFER to Symbols Glossary for a complete symbols list with explanations. In the Illustration 4 example, service action symbols are shown as used to direct the application of sealer, lubricant, weight, tape or cleaning detergent to a component. In this example a bead diameter of "xx" millimeters is prescribed. The blue and white dashes indicate where the material is applied. Illustration 4 Illustration 5 is an example of location symbols used to show the location of a component tem within the vehicle. Illustration 5 Illustration 6 shows how gearshift lever or selector lever position symbols may be used to indicate the gearshift lever or selector lever position required. The required Essential Special Service Tool to align the shift mechanism is shown in pale blue and identified by ESST number. Illustration 6 2013 MKS Workshop Manual Illustration 3 - Note motion arrow at panel bottom; it indicates to lift panel up, then move inward to remove 8

2013-2016 Lincoln MKS Service & Repair Manual

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