Workshop Manual
System Description & Operation
2002MY
WORKSHOP MANUAL - SYSTEM
DESCRIPTION AND OPERATION
LRL0424ENG (2nd Edition)
Published by Land Rover – Technical Service
© 2002 Land Rover
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form,
electronic, mechanical, recording or other means without written prior permission from Land Rover.
CONTENTS
CONTENTS 1
ENGINE – Td6 12-1-1
Td 6 – External View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1-2
ENGINE - V8 12-2-1
V8 – External View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2-2
ENGINE MANAGEMENT SYSTEM – Td6 18-1-1
Engine Management Component Location – Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-2
Engine Management Component Location – Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-4
Engine Management Control Diagram – Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-6
Engine Management Control Diagram – Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-8
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-35
Cruise Control Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-39
Cruise Control, Control Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-40
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1-42
ENGINE MANAGEMENT SYSTEM – V8 18-2-1
Engine Management Component Location – Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-2
Engine Management Component Location – Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-4
Engine Management Control Diagram – Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-6
Engine Management Control Diagram – Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-8
Bosch ME 7.2 Engine Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-10
Variable Camshaft Control Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-41
VCC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-42
Cruise Control Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-50
Cruise Control System Control Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-51
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-53
EVAP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-55
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2-56
FUEL DELIVERY SYSTEM – Td6 19-1-1
Td6 Fuel Delivery Component Location – Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1-1
Td6 Fuel Delivery Component Location – Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1-2
Td6 Fuel System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1-4
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1-6
FUEL DELIVERY SYSTEM – V8 19-2-1
Fuel Delivery System Component Location (All Except NAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2-2
Fuel Delivery System Component Location (NAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2-4
V8 Fuel Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2-6
CONTENTS
2 CONTENTS
COOLING SYSTEM – Td6 26-1-1
Td6 Cooling System – Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1-2
Td6 Cooling System – Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1-4
Td6 Coolant Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1-6
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1-8
COOLING SYSTEM – V8 26-2-1
V8 Cooling System – Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2-2
V8 Cooling System – Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2-4
V8 Coolant Flow – Models With FBH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2-6
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2-8
MANIFOLDS AND EXHAUST SYSTEM – Td6 30-1-1
Exhaust Manifold Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1-2
Inlet Manifold Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1-4
Exhaust System Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1-6
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1-8
MANIFOLDS AND EXHAUST SYSTEM – V8 26-2-1
Exhaust Manifold Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2-1
Inlet Manifold Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2-2
Exhaust System Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2-4
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-2-6
TRANSFER BOX 41-1
Transfer Box Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-1
Transfer Box Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-2
Transfer Box Control Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-4
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-20
AUTOMATIC TRANSMISSION – GM 5L40-E 44-1-1
GM 5L40-E Automatic Transmission Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1-2
GM 5L40-E Automatic Transmission – Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1-4
GM 5L40-E Automatic Transmission – Sectional View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1-6
GM 5L40-E Automatic Transmission – Valve Block and Solenoid Valves . . . . . . . . . . . . . . . . . . 44-1-8
GM 5L40-E Automatic Transmission – Fluid Pump Cover Plate Assembly . . . . . . . . . . . . . . . . . 44-1-10
GM 5L40-E Automatic Transmission Control Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1-12
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1-14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1-58
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The Range Rover L322 2006 Repair Service Manual is a comprehensive guide designed for professional technicians and do-it-yourself mechanics alike. It provides essential information for maintaining and repairing the vehicle or engine, covering topics typically found in a factory service manual and owner's manual.
This manual is suitable for individuals with basic knowledge in electrical and mechanical concepts. It offers step-by-step guidance for repairing and maintaining the vehicle, including critical specifications, illustrations, maintenance procedures, disassembly, assembly, cleaning, and reinstalling processes.
The manual is available in PDF format, making it accessible for instant delivery and compatible with all versions of Windows and Mac. It is fully printable and allows zooming in and out for detailed viewing.
Key topics covered in the manual include engine removal, wiring diagrams, general information, specifications, lubrication points, oil types, periodic maintenance, tune-up procedures, fuel and lubrication systems, electrical system, chassis, steering, suspension, servicing information, wiring diagrams, service data, tools, tightening torques, gearbox, exhaust system, fault finding, clutch and transmission, bodywork, cooling system, factory maintenance schedules, electrics, and more.
Whether you choose the digital version or a paper manual, you can expect the same features and comprehensive coverage. The digital version offers the advantage of instant access and the ability to address vehicle issues promptly.
