1995-2010 Land Rover Discovery Service & Repair Manual
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General Information
Service Information
100-00 : General Information
Description and Operation
How To Use This Manual
Important Safety Instructions
General Service Information
Standard Workshop Practices
Health and Safety Precautions
Solvents, Sealants and Adhesives
Road/Roller Testing
Special Tool Glossary
100-01 : Identification Codes
Description and Operation
Identification Codes
100-02 : Jacking and Lifting
Description and Operation
Jacking
Lifting
Vehicle Recovery
100-03 : Maintenance Schedules
Description and Operation
Maintenance Schedules - Gasoline Engines
Maintenance Schedules - Diesel Engines
Chassis
Suspension
204-00 : Suspension System - General Information
Specifications
Specifications
General Procedures
Four - Wheel Alignment (57.65.04)
204-01 : Front Suspension
Specifications
Specifications
Description and Operation
Front Suspension
Removal and Installation
Stabilizer Bar (60.10.01)
Stabilizer Bar Link (60.10.02)
Upper Arm Ball Joint (60.15.02)
Lower Arm Ball Joint (60.15.03)
Wheel Knuckle (60.25.01)
Wheel Bearing and Wheel Hub (60.25.14)
Shock Absorber and Spring Assembly (60.30.25/99)
Upper Arm (60.35.01)
Lower Arm (60.35.02)
Upper Arm Bushing (60.35.32)
Lower Arm Bushing (60.35.33)
204-02 : Rear Suspension
Specifications
Specifications
Description and Operation
Rear Suspension
Removal and Installation
Upper Arm Ball Joint (64.15.07)
Lower Arm Ball Joint (64.15.08)
Wheel Bearing and Wheel Hub (64.15.14)
Shock Absorber and Spring Assembly (64.30.11/99)
Stabilizer Bar (64.35.08)
Wheel Knuckle (64.35.10)
Upper Arm Bushing (64.35.22)
Stabilizer Bar Link (64.35.24)
Lower Arm (64.35.54)
Upper Arm (64.35.60)
Toe Link (64.35.70)
Lower Arm Bushing
204-04 : Wheels and Tires
Specifications
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Specifications
Description and Operation
Wheels and Tires
Removal and Installation
Tire Low Pressure Sensor (74.10.05)
Tire Pressure Monitoring System Front Antenna (86.53.16)
Tire Pressure Monitoring System Rear Antenna (86.53.17)
204-05 : Vehicle Dynamic Suspension
Specifications
Specifications
General Procedures
Air Suspension System Depressurize and Pressurize (60.50.38)
Ride Height Adjustments (60.90.03)
Description and Operation
Vehicle Dynamic Suspension
Removal and Installation
Suspension Height Sensor (60.36.01)
Air Suspension Reservoir (60.50.03)
Air Suspension Control Module (60.50.04)
Air Suspension Reservoir Solenoid Valve Block (60.50.05)
Air Suspension Compressor Drier (60.50.09)
Air Suspension Compressor (60.50.10)
Air Suspension Front Solenoid Valve Block (60.50.11)
Air Suspension Muffler (64.50.01)
Air Suspension Rear Solenoid Valve Block (64.50.11)
Air Suspension Air Filter (64.50.12)
Front Air Shock Absorber (60.30.02.45)
Rear Air Shock Absorber (64.30.02.45)
Front Shock Absorber and Air Spring Assembly (60.21.01.99)
Rear Shock Absorber and Air Spring Assembly (64.21.01.99)
204-06 : Ride and Handling Optimization
Description and Operation
Ride and Handling Optimization
Removal and Installation
Ride and Handling Optimization Switch (86.65.11)
Driveline
205-00 : Driveline System - General Information
205-01 : Driveshaft
Specifications
Specifications
Description and Operation
Driveshaft
Universal Joints
Removal and Installation
Front Driveshaft - 4.4L (47.15.02)
Front Driveshaft - 4.0L (47.15.02)
Front Driveshaft - 2.7L Diesel (47.15.02)
Rear Driveshaft (47.15.03)
205-02 : Rear Drive Axle/Differential
Specifications
Specifications
General Procedures
Differential Draining and Filling (51.25.02)
Description and Operation
Rear Drive Axle and Differential
Removal and Installation
Axle Assembly (51.15.01)
Axle Housing Bushing (51.15.41)
Rear Axle Housing Support Insulator (51.15.44)
In Vehicle Repair
Differential Locking Motor (51.15.03)
Rear Axle Oil Temperature Sensor (51.15.06)
Drive Pinion Seal (51.20.01)
Differential Locking Module (51.30.01)
205-03 : Front Drive Axle/Differential
Specifications
Specifications
General Procedures
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Differential Draining and Filling (54.15.02)
Description and Operation
Front Drive Axle and Differential
Removal and Installation
Axle Assembly (54.10.01)
Axle Carrier Bushing (54.10.26)
In Vehicle Repair
Drive Pinion Seal (54.10.20)
Front Axle Housing Support Insulator (54.10.24)
Axle Tube (47.10.42)
205-04 : Front Drive Halfshafts
Specifications
Specifications
Description and Operation
Front Drive Halfshafts
Halfshaft Joint
Removal and Installation
Halfshaft LH (47.10.01)
Halfshaft RH (47.10.02)
Outer Constant Velocity (CV) Joint Boot (47.10.03)
Inner Constant Velocity (CV) Joint Boot (47.10.16)
205-05 : Rear Drive Halfshafts
Specifications
Specifications
Description and Operation
Rear Drive Halfshafts
Removal and Installation
Halfshaft (47.11.01)
Outer Constant Velocity (CV) Joint Boot (47.11.03)
Inner Constant Velocity (CV) Joint Boot (47.11.16)
Halfshaft Bearing (51.10.29)
Brake System
206-00 : Brake System - General Information
Specifications
Specifications
General Procedures
Brake System Bleeding (70.25.02)
Brake System Pressure Bleeding (70.25.02)
Front Brake Disc Runout Check (70.12.15.01)
Rear Brake Disc Runout Check (70.12.36.01)
206-03 : Front Disc Brake
Specifications
Specifications
Description and Operation
Front Disc Brake
Removal and Installation
Brake Disc (70.12.10)
Brake Pads (70.40.02)
Brake Caliper (70.55.24)
206-04 : Rear Disc Brake
Specifications
Specifications
Description and Operation
Rear Disc Brake
Removal and Installation
Brake Disc (70.12.33)
Brake Pads (70.40.03)
Brake Caliper (70.55.25)
Brake Caliper Anchor Plate (70.55.29)
206-05 : Parking Brake and Actuation
Specifications
Specifications
General Procedures
Parking Brake Shoe and Lining Adjustment (70.40.11)
Parking Brake Shoes Bedding - In (70.40.12)
Description and Operation
Parking Brake
Removal and Installation
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Parking Brake Cable (70.35.25)
Parking Brake Switch (70.35.46)
Parking Brake Actuator - 2.7L Diesel (70.35.48)
Parking Brake Actuator - 4.0L/4.4L (70.35.48)
Shoes
206-06 : Hydraulic Brake Actuation
Specifications
Specifications
Description and Operation
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.25.31)
Brake Master Cylinder (70.30.08)
Brake Pedal - Vehicles With: Automatic Transmission (70.35.01)
Brake Pedal and Bracket - Vehicles With: Manual Transmission (70.35.03)
Brake Pedal and Bracket - Vehicles With: Automatic Transmission (70.35.03)
206-07 : Power Brake Actuation
Specifications
Specifications
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.01)
Brake Vacuum Pump - 2.7L Diesel (70.50.19)
Brake Vacuum Pump - 4.0L/4.4L (70.50.19)
206-09A : Anti-Lock Control - Traction Control
Specifications
Specifications
Description and Operation
Anti - Lock Control - Traction Control
Removal and Installation
Anti - Lock Brake System (ABS) Module (70.25.12)
Front Wheel Speed Sensor (70.65.30)
Rear Wheel Speed Sensor (70.65.31)
206-09B : Anti-Lock Control - Stability Assist
Removal and Installation
Yaw Rate Sensor (70.70.35)
Steering System
211-00 : Steering System - General Information
Specifications
Specifications
General Procedures
Power Steering System Filling and Bleeding
Description and Operation
Steering System
211-02 : Power Steering
Specifications
Specifications
General Procedures
Power Steering Pressure Test - 4.0L
Power Steering Pressure Test - 4.4L
Power Steering Pressure Test - 2.7L Diesel
Description and Operation
Power Steering
Removal and Installation
Steering Gear - 4.0L (57.10.01)
Steering Gear - 4.4L (57.10.01)
Steering Gear - 2.7L Diesel (57.10.01)
Power Steering Fluid Reservoir - 4.0L/4.4L (57.15.08)
Power Steering Fluid Reservoir - 2.7L Diesel (57.15.08)
Power Steering Fluid Cooler - 4.0L/4.4L (57.15.11)
Power Steering Fluid Cooler - 2.7L Diesel (57.15.11)
Power Steering Pump - 4.0L (57.20.14)
Power Steering Pump - 4.4L (57.20.14)
Power Steering Pump - 2.7L Diesel (57.20.14)
Steering Angle Sensor (57.40.02)
211-03 : Steering Linkage
Specifications
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Specifications
Description and Operation
Steering Linkage
Removal and Installation
Tie - Rod End (57.55.07)
Steering Gear Boot (57.10.29)
211-04 : Steering Column
Specifications
Specifications
Description and Operation
Steering Column
Removal and Installation
Steering Column (57.40.06)
Steering Column Shaft (57.40.22)
Steering Wheel (57.61.01)
211-05 : Steering Column Switches
Specifications
Specifications
Description and Operation
Steering Column Switches
Removal and Installation
Steering Column Lock and Ignition Switch Housing (57.40.31)
Ignition Switch (86.65.02)
Steering Column Multifunction Switch RH (86.65.41)
Steering Column Multifunction Switch LH (86.65.55)
Powertrain
Engine
303-00 : Engine System - General Information
General Procedures
Bearing Inspection
Camshaft Bearing Journal Clearance
Camshaft Bearing Journal Diameter
Camshaft End Play
Camshaft Lobe Lift
Camshaft Surface Inspection
Connecting Rod Cleaning
Connecting Rod Large End Bore
Crankshaft End Play
Crankshaft Main Bearing Journal Clearance
Cylinder Bore Out - of - Round
Cylinder Head Distortion
Exhaust Manifold Cleaning and Inspection
Piston Inspection
Piston Pin Diameter
Piston Pin to Bore Diameter
Piston Ring End Gap
Piston Ring - to - Groove Clearance
Valve Spring Free Length
Valve Stem Diameter
Diagnosis and Testing
Engine - 4.0L
Engine - 4.4L
Engine - 2.7L Diesel
303-01A : Engine - 4.0L
Specifications
Specifications
General Procedures
Engine Oil Draining and Filling (12.60.05)
Camshaft Timing
Description and Operation
Engine
Removal
Engine (12.41.01.99)
Installation
Engine (12.41.01.99)
In Vehicle Repair
Camshaft RH (12.13.03)
Crankshaft Pulley (12.21.01)
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Crankshaft Front Seal (12.21.14)
Crankshaft Rear Seal (12.21.20)
Cylinder Block Cradle (12.25.06)
Cylinder Head LH (12.29.04)
Cylinder Head RH (12.29.05)
Valve Cover LH (12.29.43)
Valve Cover RH (12.29.44)
Camshaft Roller Follower (12.29.57)
Engine Mount LH (12.45.11)
Engine Mount RH (12.45.12)
Flexplate (12.53.13)
Oil Pump (12.60.26)
Oil Pan (12.60.44)
Oil Cooler (12.60.68)
Engine Front Cover (12.65.01)
Timing Drive Components (12.65.13)
Camshaft Drive Cassette LH (12.65.36)
Camshaft Drive Cassette RH (12.65.37)
Engine Dynamic Balance Shaft (12.65.38)
Jackshaft (12.65.38)
Hydraulic Timing Chain Tensioner LH (12.65.65)
Hydraulic Timing Chain Tensioner RH (12.65.66)
Intake Manifold (30.15.02)
Exhaust Manifold LH (30.15.10)
Exhaust Manifold RH (30.15.11)
303-01B : Engine - 4.4L
Specifications
Specifications
General Procedures
Valve Clearance Check (12.29.72)
Valve Clearance Adjustment (12.29.76)
Engine Oil Draining and Filling (12.60.05)
Description and Operation
Engine
Removal
Engine (12.41.01.99)
Installation
Engine (12.41.01.99)
In Vehicle Repair
Camshafts RH (12.13.20)
Camshafts LH (12.13.21)
Crankshaft Pulley (12.21.01)
Crankshaft Front Seal (12.21.14)
Crankshaft Rear Seal (12.21.20)
Timing Drive Components (12.65.13)
Cylinder Head LH (12.29.04)
Valve Cover LH (12.29.43)
Valve Cover RH (12.29.44)
Engine Mount LH (12.45.11)
Engine Mount RH (12.45.12)
Flexplate (12.53.13)
Oil Pump (12.60.26)
Oil Pan (12.60.44)
Oil Cooler (12.60.68)
Engine Front Cover (12.65.01)
Exhaust Manifold LH (30.15.10)
Exhaust Manifold RH (30.15.11)
303-01C : Engine - 2.7L Diesel
Specifications
Specifications
General Procedures
Engine Oil Draining and Filling (12.60.05)
Description and Operation
Engine
Removal
Engine - Vehicles With: Automatic Transmission (12.41.01.99)
Engine - Vehicles With: Manual Transmission (12.41.01.99)
Installation
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Engine - Vehicles With: Automatic Transmission (12.41.01.99)
Engine - Vehicles With: Manual Transmission (12.41.01.99)
In Vehicle Repair
Camshaft LH (12.13.02)
Camshaft RH (12.13.03)
Camshaft Front Seal (12.13.44)
Camshaft Rear Seal (12.13.06)
Crankshaft Front Seal (12.21.14)
Crankshaft Rear Seal with Retainer Plate (12.21.20)
Cylinder Head LH (12.29.04)
Cylinder Head RH (12.29.05)
Valve Cover LH (12.29.43)
Valve Cover RH (12.29.44)
Engine Mount LH (12.45.11)
Engine Mount RH (12.45.12)
Flywheel (12.53.07)
Flexplate (12.53.13)
Oil Pump (12.60.26)
Oil Pressure Switch (12.60.50)
Oil Cooler (12.60.68)
Oil Pump Screen and Pickup Tube (12.60.20)
Oil Pan (12.60.44)
Timing Belt Cover (12.65.03)
Timing Belt (12.65.18)
Exhaust Manifold LH (30.15.10)
Exhaust Manifold RH (30.15.11)
Oil Filter Housing
303-03A : Engine Cooling - 4.0L
Specifications
Specifications
General Procedures
Cooling System Draining, Filling and Bleeding (26.10.01)
Description and Operation
Engine Cooling
Removal and Installation
Coolant Expansion Tank (26.15.01)
Cooling Fan (26.25.19)
Cooling Fan Shroud (26.25.11)
Radiator (26.40.01)
Thermostat (26.45.01)
Coolant Pump (26.50.01)
303-03B : Engine Cooling - 4.4L
Specifications
Specifications
General Procedures
Cooling System Draining, Filling and Bleeding (26.10.01)
Description and Operation
Engine Cooling
Removal and Installation
Coolant Expansion Tank (26.15.01)
Cooling Fan (26.25.19)
Cooling Fan Shroud (26.25.11)
Radiator (26.40.01)
Thermostat (26.45.01)
Coolant Pump (26.50.01)
303-03C : Engine Cooling - 2.7L Diesel
Specifications
Specifications
General Procedures
Cooling System Draining, Filling and Bleeding (26.10.01)
Description and Operation
Engine Cooling
Removal and Installation
Coolant Expansion Tank (26.15.01)
Cooling Fan (26.25.19)
Cooling Fan Shroud (26.25.11)
Radiator (26.40.01)
Thermostat (26.45.01)
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Coolant Pump (26.50.01)
303-04A : Fuel Charging and Controls - 4.0L
Specifications
Specifications
Description and Operation
Fuel Charging and Controls
Removal and Installation
Fuel Rail (19.60.04)
Throttle Body Gasket
Fuel Injector (19.60.10)
303-04B : Fuel Charging and Controls - 4.4L
Specifications
Specifications
Description and Operation
Fuel Charging and Controls
Removal and Installation
Fuel Rail (19.60.04)
Fuel Injectors (19.60.12)
Intake Manifold Assembly (30.15.02)
Throttle Body Gasket
303-04C : Fuel Charging and Controls - 2.7L Diesel
Specifications
Specifications
Description and Operation
Fuel Charging and Controls
Removal and Installation
Fuel Pump (19.45.08)
Fuel Injectors (19.60.12)
Intake Air Shutoff Throttle (19.70.32)
303-04D : Fuel Charging and Controls - Turbocharger - 2.7L Diesel
Specifications
Specifications
Description and Operation
Turbocharger
Removal and Installation
Turbocharger (19.42.01)
Turbocharger Intake Tube (19.42.11)
303-05A : Accessory Drive - 4.0L
Specifications
Specifications
Description and Operation
Accessory Drive
Removal and Installation
Accessory Drive Belt (86.10.03)
Accessory Drive Belt Tensioner (86.10.06)
Accessory Drive Belt Idler Pulley (86.10.23)
303-05B : Accessory Drive - 4.4L
Specifications
Specifications
Description and Operation
Accessory Drive
Removal and Installation
Cooling Fan Belt (26.25.01)
Cooling Fan Belt Tensioner (26.25.02)
Accessory Drive Belt (86.10.03)
Accessory Drive Belt Tensioner (86.10.06)
Accessory Drive Belt Idler Pulley (86.10.23)
303-05C : Accessory Drive - 2.7L Diesel
Specifications
Specifications
Description and Operation
Accessory Drive
Removal and Installation
Fuel Injection Pump Belt (12.10.27)
Accessory Drive Belt (86.10.03)
Accessory Drive Belt Tensioner (86.10.06)
Accessory Drive Belt Idler Pulley (86.10.23)
Fuel Injection Pump Pulley
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303-06A : Starting System - 4.0L
Specifications
Specifications
Description and Operation
Starting System
Removal and Installation
Starter Motor (86.60.01)
303-06B : Starting System - 4.4L
Specifications
Specifications
Description and Operation
Starting System
Removal and Installation
Starter Motor (86.60.01)
303-06C : Starting System - 2.7L Diesel
Specifications
Specifications
Description and Operation
Starting System
Removal and Installation
Starter Motor (86.60.01)
303-07A : Engine Ignition - 4.0L
Specifications
Specifications
Description and Operation
Engine Ignition
Removal and Installation
Spark Plugs (18.20.02)
Ignition Coil (18.20.32)
303-07B : Engine Ignition - 4.4L
Specifications
Specifications
Description and Operation
Engine Ignition
Removal and Installation
Spark Plugs (18.20.02)
Ignition Coil - On - Plug (18.20.44)
303-07C : Glow Plug System
Specifications
Specifications
Description and Operation
Glow Plug System
Removal and Installation
Glow Plugs (19.60.31)
Glow Plug Module (19.60.33)
Glow Plug Relay (19.60.34)
303-08A : Engine Emission Control - 4.0L
Specifications
Specifications
Description and Operation
Engine Emission Control
Removal and Installation
Positive Crankcase Ventilation (PCV) Valve (17.10.14)
Exhaust Gas Recirculation (EGR) Modulator Valve (17.45.04)
303-08B : Engine Emission Control - 4.4L
Specifications
Specifications
Description and Operation
Engine Emission Control
Removal and Installation
Positive Crankcase Ventilation (PCV) Valve (17.10.14)
Exhaust Gas Recirculation (EGR) Valve (17.45.01)
303-08C : Engine Emission Control - 2.7L Diesel
Specifications
Specifications
Description and Operation
Engine Emission Control
Removal and Installation
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Crankcase Vent Oil Separator (17.10.04)
Exhaust Gas Recirculation (EGR) Valve LH (17.45.16)
Exhaust Gas Recirculation (EGR) Valve RH (17.45.17)
Exhaust Gas Recirculation (EGR) Valve Outlet Tube (17.45.18)
303-12A : Intake Air Distribution and Filtering - 4.0L
Specifications
Specifications
Description and Operation
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner (19.10.01)
Air Cleaner Element (19.10.10)
Intake Air Resonator (19.70.03)
303-12B : Intake Air Distribution and Filtering - 4.4L
Specifications
Specifications
Description and Operation
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner (19.10.01)
Air Cleaner Element (19.10.10)
Intake Air Resonator (19.70.03)
303-12C : Intake Air Distribution and Filtering - 2.7L Diesel
Specifications
Specifications
Description and Operation
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner (19.10.01)
Air Cleaner Element (19.10.10)
Charge Air Cooler (19.46.19)
303-13A : Evaporative Emissions - 4.0L
Specifications
Specifications
General Procedures
Evaporative Emission System Leak Test (17.90.02.01)
Description and Operation
Evaporative Emissions
Removal and Installation
Evaporative Emission Canister (17.15.13)
Evaporative Emission Canister Purge Valve (17.15.39)
303-13B : Evaporative Emissions - 4.4L
General Procedures
Evaporative Emission System Leak Test (17.90.02.01)
Description and Operation
Evaporative Emissions
Removal and Installation
Evaporative Emission Canister Purge Valve (17.15.39)
303-13C : Evaporative Emissions - 2.7L Diesel
Description and Operation
303-14A : Electronic Engine Controls - 4.0L
Specifications
Specifications
Description and Operation
Electronic Engine Controls
Removal and Installation
Engine Oil Pressure (EOP) Sensor (12.60.50)
Oil Temperature Sensor (12.60.65)
Engine Control Module (ECM) (18.30.03)
Engine Coolant Temperature (ECT) Sensor (18.30.10)
Crankshaft Position (CKP) Sensor (18.30.12)
Throttle Position (TP) Sensor (18.30.17)
Camshaft Position (CMP) Sensor (18.30.24)
Knock Sensor (KS) LH (18.30.28)
Knock Sensor (KS) RH (18.30.30)
Heated Oxygen Sensor (HO2S) LH (19.22.16)
Mass Air Flow (MAF) Sensor (19.22.25)
Intake Manifold Tuning (IMT) Valve (19.22.65)
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$39.99
Upon purchasing this manual, you will receive a .PDF file containing an email contact. After contacting us, you will receive a reply with a link to access the manual for your Land Rover Discovery 1995-2010.
This comprehensive manual covers every aspect of your vehicle, providing detailed instructions for maintenance and repair tasks. With hundreds of pages, it offers guidance on various procedures, from simple oil changes to complex transmission swaps. The manual includes numerous illustrations to assist you and features easy-to-understand text.
Utilize the search function to navigate the manual efficiently and print the necessary pages as needed. This Factory Service Repair Manual is designed to walk you through the fundamentals of maintenance and repair, providing step-by-step instructions to empower both professional mechanics and DIY enthusiasts.
By leveraging the knowledge within this service repair manual, any vehicle owner can confidently make informed decisions regarding the maintenance and repair of their machine.
Our commitment extends beyond providing a high-quality service manual; we also ensure excellent customer service, guaranteeing your satisfaction.
