200 Land Rover Discovery 4 Service & Repair Manual
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JLR 18 41 10_1E LANDROVER ALL MODELS
Inspect parts for
coating damage.
Clean with
silicone remover
before sanding
begins.
Do not break
through the
electro-coating as
this is the best
possible form of
anti-corrosion
material.
Identify the
extent of the
damage.
Clean with
silicone remover
before sanding
begins.
For dents, scratches
or any breaks in the
electro coat prepare
with tools dedicated
to aluminium
processing.
All exposed
bare aluminium
must be coated
with an approved
Epoxy Primer
before applying
stopper or filler.
Mix Epoxy Primer
and apply to the
damaged area
that must be filled.
Mix and apply
stopper to the
sanded primer.
Repaired or new
parts with
sanded electro-
coat can be
primed with an
approved 2K
Primer / filler.
Mix 2K Primer or
Filler and apply to
the entire part.
Primed and
sanded parts can
now be painted
with approved
basecoat
material.
Mix and apply the
basecoat colour
according to the
TDS.
After drying the
base coat the
approved clear
coat can be
mixed and
applied.
Mix and apply the
clear coat
according to the
TDS.
Land Rover Standard Operating Procedure
Aluminium coating process for new replacement parts
Landrover Aluminium Repair Guidelines
Increasing numbers of Land Rover vehicles have aluminium body panels that require careful handling when being
replaced or repaired. New parts are delivered with a protective coating which should not be removed or sanded
through as this may invalidate the long-life warranty of the part and vehicle.
New
replacement part
preparation
No damage
New damaged
replacement part
preparation
Part A
Wet a lint
free cloth and wipe
on to clean the part.
Do not allow to dry
on the surface.
Wipe dry
with a lint
free cloth.
Sand with grey
pad or e-coat
abrasive.
Re-clean
as earlier.
Sand with
P240-320 for
dents and
break through
areas.
Caution
Do not apply
polyester stopper
or body filler direct
to aluminium.
New damaged
replacement part
preparation
Part B
Sand primer
with P280-320.
Do not break
through the
EP primer.
Dry
according
to TDS
Allow to cool.
New or repaired
replacement part
priming
Sand the
primer with
P400-500.
Dry
as
TDS.
Basecoat colour
for primed and
sanded blend
areas
Clear coat for
base coated or
fine sanded
blend areas
Dry
as
TDS.
Wet a lint
free cloth and wipe
on to clean the part.
Do not allow to dry.
Wipe dry
with a lint
free cloth.
Re-
clean as
earlier.
Re-
clean as
earlier.
Caution
Do not apply
polyester stopper
or body filler direct
to aluminium.
New damaged
replacement part
preparation
Part C
Sand the
Stopper with
P280-320.
Dry 20°C
20-30 min.
or until hard.
Re-
clean as
earlier.
Re-
clean as
earlier.
Dry
as
TDS.
01.
03.
04.
02.
05.
07.
06.
Go to step 05.
JLR 18 41 10_1E LANDROVER ALL MODELS
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$31.99
This workshop manual is essential for technicians working on the Land Rover Discovery 4 from 2009 to 2012. With over 7000 pages, it covers all repair and maintenance needs for both petrol and diesel engines, including the TD V6, V6, and V8 variants.
- Includes maintenance schedules, identification codes, and jacking & lifting information.
- Covers suspension, wheels & tires, vehicle dynamic suspension, and driveline components.
- Comprehensive details on the engine system, cooling, fuel charging & controls, and exhaust systems.
- Electrical system coverage includes climate control, air conditioning, instrumentation & warning systems, and lighting.
This manual also includes the owner's handbook contents, quick start guide, and technical data, making it useful for both professional mechanics and DIY enthusiasts.
