Workshop Manual
Defender
MY2007- ON
"
• 1: General Information pag. 20
• 2: Chassis pag. 77
• 3: Powertrain pag. 269
# 4: Electrical pag. 816
# 5: Body and Paint pag. 985
$
1: General Information pag. 20
! 100: Service Information
" 100-00: General Information
" Description and Operation
" How To Use This Manual
" Important Safety Instructions
" General Service Information
" Standard Workshop Practices
" Health and Safety Precautions
" Special Tool Glossary
" 100-01: Identification Codes
" Description and Operation
" Identification Codes
" 100-02: Jacking and Lifting
" Description and Operation
" Vehicle Recovery
" Jacking
" Lifting
" 100-03: Maintenance Schedules
" Description and Operation
" Maintenance Schedules - Diesel Engines
•
•
• 2: Chassis pag. 77
! 204: Suspension
" 204-00: Suspension System - General Information
" Specification
" General Procedures
" Front Toe Adjustment
"
" 204-01: Front Suspension
" Description and Operation
" Front Suspension
" Removal and Installation
" Front Stabilizer Bar
" Front Stabilizer Bar Link
" Panhard Rod
" Spring
" Front Wheel Bearing and Wheel Hub
" Wheel Studs
" Front Shock Absorber
" Bump Stop
" Radius Arm
"
" 204-02: Rear Suspension
" Description and Operation
" Rear Suspension
" Removal and Installation
" Wheel Bearing and Wheel Hub
" Spring
" Wheel Studs
%
" Rear Stabilizer Bar
" Rear Shock Absorber
" Rear Stabilizer Bar Link
" Upper Arm
" Lower Arm
" Axle Bump Stop
"
" 204-04: Wheels and Tires
" Specification
" Description and Operation
" Wheels and Tires
" Removal and Installation
" Wheel and Tire
"
" 204-05: Vehicle Dynamic Suspension
" Removal and Installation
" Rear Air Shock Absorber
"
! 205: Driveline
" 205-01: Driveshaft
" Description and Operation
" Driveshaft
" Removal and Installation
" Front Driveshaft
" Rear Driveshaft
" Disassembly and Assembly
" Driveshaft Universal Joint
"
" 205-02: Rear Drive Axle/Differential
" Specification
" Description and Operation
" Rear Drive Axle and Differential
" Diagnosis and Testing
" Rear Drive Axle and Differential
" In-Vehicle Repair
"
" Removal and Installation
" Axle Assembly
" Disassembly and Assembly
"
" 205-03: Front Drive Axle/Differential
" Specification
" Description and Operation
" Front Drive Axle and Differential
" Diagnosis and Testing
" Front Drive Axle
" In-Vehicle Repair
"
" Removal and Installation
" Axle Assembly
" Differential Carrier
&
" Disassembly and Assembly
" Front Stub Axle, Constant Velocity (CV) Joint and Swivel Pin
Housing
"
! 206: Brake System
" 206-00: Brake System - General Information
" Specification
" Description and Operation
" Brake System
" General Procedures
" Brake System Bleeding
"
" 206-03: Front Disc Brake
" Removal and Installation
" Brake Disc
" Brake Pads
" Brake Caliper
"
" 206-04: Rear Disc Brake
" Removal and Installation
" Brake Disc
"
" 206-05: Parking Brake and Actuation
" General Procedures
" Parking Brake Shoe and Lining Adjustment
" Removal and Installation
" Parking Brake Cable
" Shoes
" Parking Brake Switch
"
" 206-06: Hydraulic Brake Actuation
" Removal and Installation
" Brake Master Cylinder
" Brake Pedal and Bracket
" Brake Pressure Control Valve
" Disassembly and Assembly
" Brake Master Cylinder
"
" 206-07: Power Brake Actuation
" Specification
" Removal and Installation
" Brake Booster
" Brake Booster Non-Return Valve
" Brake Vacuum Pump
"
" 206-09: Anti-Lock Control - Traction Control
" Diagnosis and Testing
" Anti-Lock Control - Traction Control
" Removal and Installation
" Anti-Lock Brake System (ABS) Module
" Hydraulic Control Unit (HCU)
'
" Front Wheel Speed Sensor
" Rear Wheel Speed Sensor
"
! 211: Steering System
" 211-00: Steering System - General Information
" Specification
" Description and Operation
" Steering System
" Diagnosis and Testing
" Steering System
" General Procedures
" Power Steering System Filling and Bleeding
" Power Steering System Flushing
" Steering Gear Adjustment
" Steering Gear Centralization
" Steering Lock Stop Adjustment
"
" 211-02: Power Steering
" Specification
" Description and Operation
" Power Steering
" Removal and Installation
" Steering Gear
" Power Steering Fluid Reservoir
" Power Steering Pump
" Disassembly and Assembly
" Steering Gear
"
" 211-03: Steering Linkage
" Removal and Installation
" Tie Rod End
" Steering Linkage Damper
" Sector Shaft Arm Drag Link
" Steering Gear Drop Arm
"
" 211-04: Steering Column
" Removal and Installation
" Steering Column
" Steering Column Lower Shaft
" Steering Wheel
"
" 211-05: Steering Column Switches
" Description and Operation
" Steering Column Switches
" Removal and Installation
" Ignition Switch
" Steering Column Lock and Ignition Switch Housing
" Steering Column Multifunction Switch RH
" Steering Column Multifunction Switch LH
(
• 3: Powertrain pag. 269
•
! 303: Engine
!
" 303-00: Engine System - General Information
" General Procedures
" Bearing Inspection
" Camshaft Bearing Journal Clearance
" Camshaft Bearing Journal Diameter
" Camshaft End Play
" Camshaft Lobe Lift
" Camshaft Surface Inspection
" Connecting Rod Cleaning
" Connecting Rod Large End Bore
" Crankshaft End Play
" Cylinder Bore Out-of-Round
" Cylinder Head Distortion
" Cylinder Block Distortion
" Exhaust Manifold Cleaning and Inspection
" Piston Inspection
" Piston Pin Diameter
" Piston Pin to Bore Diameter
" Piston Ring End Gap
" Piston Ring-to-Groove Clearance
" Valve Spring Free Length
" Valve Stem Diameter
"
" 303-01: Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma
" Specification
" Description and Operation
" Engine
" Diagnosis and Testing
" Engine
" General Procedures
" Engine Oil Draining and Filling
" In-Vehicle Repair
" Camshafts
" Crankshaft Pulley
" Crankshaft Front Seal
" Crankshaft Rear Seal
" Cylinder Head
" Engine Mount LH
" Engine Mount RH
" Exhaust Manifold
" Flywheel
" Intake Manifold
" Oil Cooler
" Oil Filter Housing
" Oil Pan
" Oil Pump
" Rocker Arm
)
" Timing Cover
" Timing Chain
" Valve Cover
" Removal
" Engine
" Disassembly
" Engine
" Assembly
" Engine
" Installation
" Engine
"
" 303-03: Engine Cooling - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Engine Cooling
" Diagnosis and Testing
" Engine Cooling
" General Procedures
" Cooling System Draining, Filling and Bleeding
" Cooling System Draining and Vacuum Filling
" Removal and Installation
" Coolant Expansion Tank
" Cooling Fan
" Cooling Fan Shroud
" Coolant Pump
" Radiator
" Thermostat
"
" 303-04A: Fuel Charging and Controls - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Specification
" Description and Operation
" Fuel Charging and Controls
" Diagnosis and Testing
" Fuel Charging and Controls
" General Procedures
" Fuel Injection Component Cleaning
" Removal and Installation
" Fuel Injector
" Fuel Injection Pump
" Fuel Metering Valve
" Fuel Pressure Relief Valve
" Fuel Rail
"
" 303-04B: Fuel Charging and Controls - Turbocharger - 2.4L Duratorq-TDCi
HPCR (103kW/140PS) - Puma
" Specification
" Description and Operation
" Turbocharger
*
" Diagnosis and Testing
" Turbocharger
" Removal and Installation
" Turbocharger
"
" 303-05: Accessory Drive - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Accessory Drive
" Diagnosis and Testing
" Accessory Drive
" Removal and Installation
" Accessory Drive Belt
" Accessory Drive Belt Idler Pulley
" Accessory Drive Belt Tensioner
" Accessory Drive Component Bracket
"
" 303-06: Starting System - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Starting System
" Diagnosis and Testing
" Starting System
" Removal and Installation
" Starter Motor
"
" 303-07: Glow Plug System - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Glow Plug System
" Diagnosis and Testing
" Glow Plug System
" Removal and Installation
" Glow Plug
"
" 303-08: Engine Emission Control - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Specification
" Description and Operation
" Engine Emission Control
" Diagnosis and Testing
" Engine Emission Control
" Removal and Installation
" Exhaust Gas Recirculation (EGR) Cooler
" Exhaust Gas Recirculation (EGR) Valve
"
" 303-12: Intake Air Distribution and Filtering - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
+
" Specification
" Description and Operation
" Intake Air Distribution and Filtering
" Diagnosis and Testing
" Intake Air Distribution and Filtering
" Removal and Installation
" Air Cleaner
" Air Cleaner Element
" Air Cleaner Outlet Pipe
" Charge Air Cooler
"
" 303-14: Electronic Engine Controls - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Specification
" Description and Operation
" Electronic Engine Controls
" Diagnosis and Testing
" Electronic Engine Controls
" Removal and Installation
" Accelerator Pedal Position (APP) Sensor
" Camshaft Position (CMP) Sensor
" Crankshaft Position (CKP) Sensor
" Cylinder Head Temperature (CHT) Sensor
" Engine Control Module (ECM)
" Engine Oil Pressure (EOP) Sensor
" Manifold Absolute Pressure and Temperature (MAPT)
Sensor
" Mass Air Flow (MAF) Sensor
!
! 308: Manual Transmission/Transaxle, Clutch and Transfer Case
"
" 308-00: Manual Transmission/Transaxle and Clutch - General Information
" General Procedures
" Clutch System Bleeding
" Clutch Pedal Freeplay Adjustment
"
" 308-01: Clutch - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma
" Specification
" Description and Operation
" Clutch - Vehicles With: 6-Speed Manual Transmission -
MT82
" Removal and Installation
" Clutch Disc and Pressure Plate
" Pilot Bearing
"
" 308-02: Clutch Controls - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Clutch Controls - Vehicles With: 6-Speed Manual
Transmission - MT82
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2007-2012 Land Rover Defender OEM Service & Repair Manual
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Description
2007-2012 Land Rover Defender OEM Service & Repair Manual
Engine Covered:
- 2.4L Duratorq-TDCi HPCR (103kW / 140PS) – Puma
This 2007-2012 Land Rover Defender OEM Service & Repair Manual provides factory-level repair and diagnostic procedures for the Puma-powered Defender models. Designed for both professional technicians and DIY owners, this manual covers every major system, component, and assembly for the 2.4L TDCi diesel Defender platform.
The manual includes in-depth procedures, component specs, torque values, and system diagnostics, along with service schedules and removal/installation guides. From the drivetrain to HVAC to advanced electrical diagnostics, it’s a complete resource for properly maintaining and repairing your Defender.
Content Overview:
- General Information & Maintenance Procedures
- Identification Codes & Safety Precautions
- Jacking, Lifting & Recovery Instructions
- Engine: 2.4L Duratorq-TDCi Puma Diesel
- Fuel Injection, Turbocharging & Emissions
- Manual Transmission (6-Speed MT82) & Transfer Case
- Suspension, Front & Rear Axles, Driveline & Steering
- Brake Systems including ABS & Traction Control
- Exhaust, Fuel System & Cooling System
- HVAC System (Heating, Ventilation, A/C)
- Instrument Cluster, Lighting & Electronic Distribution
- Anti-Theft Systems (Active & Passive)
- Interior Trim, Body Panels, Doors, Mirrors & Glass
- Wipers, Locks, Seats & Convertible Top
- Safety Belts & Airbag Systems
- Complete Electrical Wiring and Module Communication
This OEM manual is an essential tool for diagnosing, maintaining, and restoring the durability and function of your Defender. Whether you’re chasing wiring issues, rebuilding suspension, or inspecting drivetrain wear, this guide provides trusted factory-backed accuracy.
Printable: Yes
Language: English
Compatibility: Pretty much any electronic device
Requirements: Adobe Reader (free)
