1987-1995 Jeep Wrangler (YJ) Service & Repair Manual

Jeep. Wrangler/YJ Workshop M.R.280 BODYWORK MARCH, 1986 U.S.A./Canada Edition 8980 010 298 All information and specifications in this manual are based on the latest data available at the time of publication. American Motors Corpora- tion and Jeep Corporation reserve the right to discontinue designs or change specifications without notice or incurring obligation. Copyright © 1986 American Motors Corporation and Jeep Corporation. All rights reserved. Litho in U.S.A. Wrangler is a registered trademark in the U.S.A. YJ is a registered trademark in Canada

CONTENTS (There is a more detailed contents page at the beginning of every chapter.) — GENERAL BODY Hood P-45 Specifications N-1 Seat Assemblies P-47 Specifications N-1 Roll Bar P-51 Towing — Breakdown N-9 N-11 Seat Belts P-54 Recovery Lifting Methods N-9 N-11 Carpet P-55 Driveline Lubrication N-12 R — SEALING Tools N-13 R — SEALING Products N-16 Sealant Application R-1 Metric-Decimal Water Leak Diagnosis Conversion Tables N-18 And Repair R-9 Water Leak Diagnosis — DETACHABLE And Repair R-10 COMPONENTS General Description P-1 S — W E L D E D General Description P-1 COMPONENTS Windshield COMPONENTS Replacement P-4 Body And Frame Tailgate P-11 Components S-1 Hard Top Enclosure P-15 Frame Specifications S-4 Instrument Panel And Body Holddown Components P-23 Specifications S-6 Fenders P-32 Body Repair Radiator Grille P-34 Information S-9 Soft Top P-37 Rear Corner Collision Bumpers P-42 Repair S-41 Front Side Panel Collision Repair S-53 Rear Body Collision Repairs S-57 Side Body Collision Repair S-62 Side Body Panel Collision Repair S-67 T — PAINT AND TRIM Paint And Trim Color Identification T-1 Color Matching T-4 Sandpaper T-8 Exterior Refinishing T-9 Refinishing Plastic Components T-18 Refinishing Plastic Components T-23 Refinishing Materials T-24 Corrosion Protection T-28 Exterior Decals T-31 c E E E E

RECORDING I.S. NOTES Ruled boxes for recording pertinent I.S. Notes and other service information are provided along the outer edge of each page in the manual. The filing instructions at the end of each I.S. Note specify the page an I.S. Note is to be re- corded on. This provides a convenient refer- ence to service updates and/or revisions affect- ing the information on the page. SPECIAL TOOLS Special tools needed for the service operations described in this manual are listed at the beginning of each chapter. The tools are also listed in the appropriate section of each chapter. WIRING DIAGRAMS Wiring diagrams are printed separately and should be filed in the pocket at the back of the plastic binder. The diagrams provide the loca- tion of electrical components on the vehicle and how they are connected and/or wired. SAFETY NOTES Cautions and Warnings are used throughout this manual. They relate to critical operations involving personal safety or potential component damage. Cautions are used whenever component damage could occur if service procedures are not followed. Warnings are used when procedures must be followed explicitly for personal safety. Use extreme care and adhere to stated procedures when involved in such operations.

1987-1995 Jeep Wrangler (YJ) Service & Repair Manual

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