2004 Jeep Wrangler TJ Repair Manual
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TJ
INTRODUCTION
CONTENTS
GENERAL INFORMATIONII
VEHICLE
IDENTIFICATION NUMB R
The Vehicle Identification Nu her (VIN) plate is
located on the lower windshield ence near the left
A-pillar. The VIN contains 17 characters that provide
data concerning the
vehicle . Refer to the VIN decod-
ing chart to determine
the identification of a vehicle .
The Vehicle
Identification Number is also
imprinted on the :
" Body Code Plate .
" Vehicle Safety Certification Label .
" Frame rail .
VEHICLE ~IDENTIFICATION NUMBER DECODING
CHART
INTRODUCTION 1
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check
Digit at the ninth position of the Vehicle Iden-
tification Number
. The check digit is used by the
manufacturer
and government agencies to verify the
authenticity of the
vehicle and official documenta-
tion . The formula to use the check
digit is not
released to the general public .
POSITION INTERPRETATION
CODE = DESCRIPTION
1
re
ountry of Origin
1 = United States
2 Make
J= Jeep
3 Vehicle
Type 4 = MPV
4 Gross Vehicle Weight Rating
E= 3001-4000 lbs .
F= 4001-5000 lbs .
5 Vehicle Line
Y = Wrangler 4X4
6
Series 1 = Sport
2=SE
4= Sahara
7 Body Style
9= Open Body
8
Engine
j
H =2 .5L Leaded-Gasoline
P =2 .5L Unleaded-Gasoline
S =4 .OL Unleaded-Gasoline
V =4 .OL
Leaded-Gasoline
9 Check Digit
10
Model Year V = 1997
11
ssembly Plant P = Toledo #2
12 thru 17 Vehicle Bu
i
ld Seq
u
e
nce
page
page
GENERAL INFORMATION METRIC
SYSTEM .... . . . . . . . . . . . . . . .. . . . . 7
BODY CODE PLATE
. . . . .
. . . . I . . . . . . . . ..... 2
TORQUE REFERENCES . . . . . . . . . . . . . . .. . . . . 7
FASTENER IDENTIFICATION . . . . . . . . .
. . .
.... 4 VEHICLE
DIMENSIONS . . . . . . . . . . . . . . . . . . . . 3
FASTENER USAGE . . . . . . . . . . . . . . . . . . .....
7 VEHICLE IDENTIFICATION NUMBER . . . . .. . . . 1
INTERNATIONAL
VEHICLE
CON
ROL AND VEHICLE SAFETY CERTIFICATION
LABEL
. . . . .
2
DISPLAY SYMBOLS . . . . . . . . . . . . . . .....
4
2 INTRODUCTION
TJ
GENERAL INFORMATION (Continued)
VEHICLE SAFETY CERTIFICATION LABEL
A vehicle safety
certification label (Fig . 1) is
attached to
every Chrysler Corporation vehicle . The
label certifies that the vehicle
conforms to all appli-
cable Federal Motor Vehicle Safety Standards .
The
label also lists :
" Paint and Trim codes .
Fig. 2 Body Code Plate Location
" Country
of origin .
The label is located on the driver-side door shut-
PRIMARY
SECONDARY VINYL ROOF
PAINT
PAINT
face .
MFD BY
CHRYSLER
DATE
OF
MFR GUUR
CORPORATION 1X_XX 06400 LB 2903 KG
GAUR FRONT uITH TIRES
RIMS AT PSI COLD
VEHICLE
F
CAR
3300 LB 1497 KG P235/75R15X1_
15 X 6 .5HD 35
ORDER
GAUp REAR
uITH 11RES RIMS AT PSI COLD
NUMBER
LINE
7
SHELL
3850 LB 1747 KG P235/75R15XL 15 X 6 .5HD
41
PAINT
(3)
XXXX :XXXX K XXX XXXXXX
ENGINE
THIS VEHICLE CONFORMS 10 ALL APPLICABLE FEDERAL MOTOR VEHICLE
SAFETY
PROCEDURE (2) xxX XXXX XXXX XXXX XXX
STANDARDS
IN EFFECT ON
THE
DAZE OF MANUFACTURE SHOUN ABOVE,
(1)
XxX X XXXXXXXXXXXXXXXXX
TRIM
VIN : XXXXXXXXXXXXXXXXX TYPE : TRUCK
SINGLE X DUAL
BODY CODE PLATE
e020cdss
Fig . 1 Vehicle Safety
Certification Label-Typical
O
O
FLOOR
PAN
SNAP
BODY
CODE
PLATE
SNAP
FWD
TRANSMISSION
VIN
MARKET
Fig.
3
Body Code Plate Decoding
BODY CODE
PLATE-LINE 3
DIGITS
1 THROUGH 12
LOCATION
AND DECODING
Vehicle Order Number
A metal body code plate
is attached to the floor pan
under the drivers
seat (Fig. 2) . Disengage the snaps
DIGITS 13, 14, AND 15
attaching the carpet to the floor pan to read the
Open
Space
information . There are seven lines of information on
the body code
plate . Lines 4, 5, 6, and 7 are not used
DIGITS 16, 17,
AND 18
to
define service information . Information reads from
Car Line Shell
left to right, starting with line 3 in the
center of the
"
TJJ = Wrangler
(LHD)
plate to line 1 at the bottom of
the _plate (Fig. 3) .
"
TJU -
Wrangler (AHD)
The last code imprinted on a vehicle
code plate will
be followed by the imprinted
word END . When two DIGIT 19
vehicle code
plates are required,, the last available
Price Class
spaces on the first plate
will be imprinted with the
"
L = Wrangler (All)
letters CTD (for continued) .
When a second vehicle code
plate is necessary, the DIGITS 20 AND 21
first four spaces on' each row
will
Inot
be used because
Body Type
of the plate overlap . "
77 = Wheel
Base (93 .4 in .)
931N-S
" Month and year of vehicle manufacture .
" Gross
Vehicle Weight Rating (GVWR) . The gross
front and rear
axle weight ratings (GAWR's) are
based on a
minimum rim size and maximum cold tire
inflation pressure .
" Vehicle Identification
Number (VIN) .
w .
" Type of vehicle .
.16
"
Type of rear wheels
.
FRONT
" Bar code . CARPET
" Month, Day and Hour
(MDH) of final assembly.
TJ
GENERAL
INFORMATION (0ontinued)
i
BODY CODE PLATE-LINE 2
DIGITS 1,2, AND 3
Paint Procedure
DIGIT 4
Open
Space
DIGITS 5
THROUGH 8
Primary Paint
Refer to
Group 23, Body for color codes .
DIGIT
9
Open Space
DIGITS 10 THROUGH 13
Secondary Paint
DIGIT 14
Open Space
DIGITS 15 THROUGH 18
Interior Trim Code
DIGIT 19
Open Space
DIGITS 20,
21, AND 22
Engine Code
" EPE =2 .5 L 4 cyl . MPI Gasoline
" ERH = 4.OL 6 cyl . MPI Gaso4ne
BODY CODE PLATE LINE 1
DIGITS 1, 2, AND 3
Transmission Codes
" DDQ = AX5 5-speed Manual
" DDO =
AX15 5-speed Manual
" DGD = 30RH
3-speed Automatic
DIGIT 4
Open
Space
DIGIT 5
Market Code
" B = International
" C =
Canada
" M = Mexico
" U = United States
DIGIT 6
Open Space
VEHICLE EXTERIOR
DIMENSIONS
VEHICLE INTERIOR DIMENSIONS
INTRODUCTION 3
" DGG = 32RH 3-speed Automatic
DIGITS 7 THROUGH 23
Vehicle Identification Number
(VIN)
Refer to Vehicle Identification Number
(VIN) para-
graph for proper breakdown of
VIN code .
VEHICLE DIMENSIONS
The vehicle dimension data charts list the exterior
and interior dimensions . All dimensions are listed
in
inches and centimeters .
HEAD HEAD
LEG SHOULDER HIP
FRONT/ REAR FRONT/ REAR
FRONT / REAR FRONT / REAR FRONT /
REAR
SOFT TOP HAR ~~ TOP
42 .3/40 .2 40 .9/391
41 .0/36 .4 51 .9/57 .3 51
.1/43 .5
107 .5 /102 .2
103 .8 / 909 .4 104 .1/92 .4 131 .9 /145 .5
129 .7 /110 .5
MODEL WHEEL TRACK
TRACK
OVERALL
LENGTH
HEIGHT
NAME BASE RONT
REAR WIDTH
TJ-Wrangler 93 .4 58 .0 147 .3 58 .0
147
.3
147 .7 375 .1 66.7 169 .3 70 .6
179
.4
237 .3
4 INTRODUCTION
GENERAL
INFORMATION (Continued)
INTERNATIONAL CONTROL AND
DISPLAY- SYMBOLS
INTERNATIONAL VEHICLE CONTROL AND DISPLAY
SYMBOLS
The graphic symbols illustrated
in the following
chart are used to identify
various instrument con-
trols . The symbols correspond to the controls and dis-
plays that are located on the instrument panel
.
FASTENER
IDENTIFICATION
THREAD
IDENTIFICATION
SAE and metric bolt/nut threads are
not the same .
The difference is described in the
Thread Notation
chart (Fig
. 4) .
GRADE/CLASS
IDENTIFICATION
The SAE bolt strength
grades range from grade 2
to grade 8 . The higher the grade
number, the greater
the bolt strength . Identification is
determined
by
the
line marks on the top of each bolt head . The actual
bolt strength grade
corresponds
to
the number of line
TJ
Fig, 4 Thread Notation-SAE and
Metric
PR606B
marks plus 2 . The most
commonly used metric bolt
strength classes are 9 .8 and 12.9 . The metric
strength class identification number is imprinted on
the head of the bolt
. The higher the class number,
the greater the bolt strength
. Some metric nuts are
imprinted with a
single-digit strength class on the
nut face . Refer to the Fastener
Identification and
Fastener Strength Charts .
= D
1
_Q_
i
HEADLIGHTS,
PARKING LIGHTS,
WINDSHIELD
HIGH BEAM
FOG LIGHTS PANEL LIGHTS TURN SIGNAL HAZARD
WARNING WASHER
13P
WINDSCREEN
WINDSHIELD WINDSHIELD WIPER DEMISTING
REAR WINDOW REAR WINDOW
WIPER AND WASHER AND
DEFROSTING VENTILATING FAN DEFOGGER WIPER
.w.
L OW
REAR WINDOW ENGINE
COOLANT BATTERY CHARGING
WASHER
FUEL TEMPERATURE CONDITION ENGINE OIL
SEAT BELT
REAR HOOD
BRAKE FAILURE PARKING BRAKE FRONT
HOOD (TRUNK) HORN LIGHTER
J951N-23
INCH
METRIC
5/16-18
M8 X 1 .25
THREAD NUMBER
THREAD DISTANCE
MAJOR OF
MAJOR BETWEEN
DIAMETER
THREADS DIAMETER IN
THREADS IN
IN INCHES PER INCH
MILLIMETERS MILLIMETERS
TJ
INTRODUCTION 5
GENERAL
INFORMATION (~ontinued)
Bolt Head Markings
Bolt Markings and Torque - Metric
FASTENER IDENTIFICATION
Commercial Steel Class
8.8 10.9
12 .9
l
~~
llhlll
~
8
.s
10 .9
12 .9
Body
Size Torque Torque
Torque
Diam . Cast Iron Aluminum Cast
Iron Aluminum
Cast Iron Aluminum
mm Nam ft-Ib Nam ft-lb Nam ft-Ib
Nam ft-Ib Nam
ft-Ib Nam ft-Ib
6 9 5 7 ',4
14 9 11 7
14 9 11
7
7 14 9 11 ',7 18
14 14 11
23 18 18
14
8 25 18 18
ll4 32 23 25
18 36 27
28 21
10 40 30
30 5 60 45 45
35 70 50
55 40
12
70
55
55
0 105 75 80 60
125 95
100 75
14 115 85 90 15 160 120
125 95 195
145 150 110
16 180 130 140 1 0
240 175 190 135
290 210 220 165
18 230 170 180 1 5 320
240 250 185
400 290 310
230
Bolt Markings and Torque Values - U .S .
Customary
SAE Grade Number 5 8
Bolt Head Markings
kaffii
These are all
SAE Grade
5 (3)
line i
Y
Bolt Torque - Grade 5 Bolt
Bolt Torque - Grade 8 Bolt
Body Size Cast Iron '',
Aluminum Cast Iron
Aluminum
Nam #-I4 Nam
ft-Ib Nam ft-Ib
Nam ft-Ib
11,4 -20 9 1 8
6 15
11 12 9
-28
12 0 9 7 18
13 14 10
5/16
-18 20 16 12
30 22
24 18
-24 23 1
1,
19 14 33
24 25 19
3/8 -16 40
3 25 20 55
40 40 30
-24 40 3
35 25 60
45 45 35
7/16 -14 60
4 45 35 90
65 65 50
-20 65 5 55 40
95 70 75
55
1/2 -13 95 70 75 55
130 95
100 75
-20 100 7 80 60
150 110
120 90
9/16 -12 135 10 110 80
190 140
150 110
-18 150 11 115 85
210 155
170 125
5/8 -11 180 13, 1 150
110 255
190 205 150
-18 210 15
160 120 290
215 230
170
3/4 -10 325
240 255 190 460
340 365
270
-16 365
270 285 210
515 380 410
300
7/8 -9 490 360
380 280 745
550 600
440
-14 530 390 420 310
825 610
660 490
1 -8 720 53(~ 570
420 1100 820
890 660
-14 800 590 650 480
1200 890
960 710
6 INTRODUCTION TJ
GENERAL INFORMATION
(Continued)
HOW TO DETERMINE BOLT STRENGTH
FASTENER STRENGTH
951N-4
Mark Class
Mark Class
Hexagon 4 - 4T Stud bolt
head bolt 5 - 5T
Bolt 6 - 6T ,
head head No . 7 - 7T
No mark
8 - 8T
9 -
9T " .~
4T
10- 10T
11 - 11T
0 1
O
No
mark 4T
Hexagon
flange bolt
O No mark
4T Grooved
w/washer
hexagon bolt
p
6T
Hexagon
u
head bolt Two 5T O
protruding
U
lines
.Wr .
Hexagon
flange bolt Two
protruding 6T Welded bolt
w/washer lines
hexagon bolt
Hexagon
head bolt Three
0
O
o protruding 7T
a
'
lines
4T
Hexagon
head bolt Four
protruding 8T
0
o
lines
TJ
GENERAL INFORMATION
(~ontinued)
FASTENER USAGE
WARNING : USE OF AN INCO
RECT FASTENER
MAY RESULT IN COMPONENT
IMAGE OR PER-
SONAL INJURY.
Figure art, specifications and t
this Service Manual are identified
format .
During any maintenance or rep
important
to salvage all fastener
for reassembly. If the fastener is
fastener of equivalent specificatio~h
rque
references in
in metric and SAE
it procedures,
it is
s (nuts, bolts,
etc .)
not salvageable, a
should
be used .
METRIC
SYSTEM
The metric system
is based o
ten, one
hundred, one thousand a
5) .
The
following chart will assist in converting metric
units to equivalent English and SAE
units, or vise
versa .
quantities of one,
d one million (Fig
.
Fig. 5
Metric Prefixes
CONVEOSION FORMULAS
AND EQUIVALENT VALUES
INTRODUCTION 7
Mega - (M)
Million Deci -
(D) Tenth
Kilo
- (K) Thousand
Centi - (C)
Hundreth
Milli -
(m)
Thousandth
J901 N-2
Refer to the Conversion Chart to convert
torque
values listed in metric Newton-
meters (N-m) . Also,
use the chart to convert between
millimeters (mm)
and inches (in .)
TORQUE REFERENCES
Individual Torque Charts appear at the end
of
many
Groups . Refer to the Standard Torque
Specifi-
cations Chart for torque references not listed
in the
individual torque charts .
J91IN-1
Multiply sly o Get
Multiply By To
Get
in-Ibs x .11298 Newton-Meters (N "m) N-m
x8 .851 = In-Ibs
ft-Ibs x 1 .3558 Newton-Meters (N-m)
N"m x0 .7376
= ft-Ibs
Inches Hg (60°F) x 3.377 Kilopascals (kPa)
kPo
x0 .2961 = Inches
Hg
psi
x 6.895 Kilopascals (kPa)
kPa
x0.145 = psi
Inches x 25.4
b
Millimeters (mm) mm
x 0.03937
Inches
Feet x 0.3048 Meters (M)
M
x3.281 Feet
Yards x0 .9144 Meters (M)
M x 1 .0936
Yards
Miles x 1 .6093 Kilometers (Km) Km
x0.6214
Miles
mph x 1
.6093
Kilometers/Hr. (Km/h) Km/h
x0 .6214
= mph
Feet/Sec . x 0.3048 Meters/Sec .
(M/S) M/S
x3.281 =
Feet/Sec.
Kilometers/Hr . x 0.27778 Meters/Sec . (M/S)
WS x 3.600
= Kilometers/Hr
.
mph
x
0
.4470 Meters/Sec . (M/S) WS
x 2.237
- mph
COMMON METRIC
EQUIVALENTS
1 Inch - 25 Millimeters
1 Cubic Inch
= 16 Cubic
Centimeters
1 Foot =
0 .3
Meter
1 Cubic Foot =
0.03 Cubic Meter
1 Yard = 0.9 Meter
1 Cubic Yard =0.8
Cubic Meter
1 Mile =1 .6 Kilometers
8
INTRODUCTION
TJ
GENERAL INFORMATION (Continued)
METRIC CONVERSION
in-Ibs to N " m Nem to in-Ibs
ft-Ibs to Nem Nem to ft-Ibs
in . t
o mm
mm to in .
J901 N-10
in- lb Nam in-Ib Nam in-Ib
Nam
in-Ib Nam in-Ib Nam
Nam
in-Ib Nam in-Ib Nam
in-Ib
Nam
in-Ib
Nam
in-Ib
2
.2260 42 4 .7453 82 9.2646 122 13.7839 162 18 .3032
.2 1 .7702 4.2 37.1747 8 .2 72
.5792
12.2 107.9837
16.2 143.3882
4 .4519
44 4 .9713 84 9.4906 124 14.0099 164 18 .5292
.4 3 .5404 4.4 38.9449
8 .4 74 .3494
12
.4 109.7539 16.4 145 .1584
6 .6779
46 5 .1972 86 9.7165 126 14.2359 166 18 .7552
.6
5 .3107 4.6 40.7152 8 .6 76 .1197 12.6 111 .5242 16.6
146 .9287
8 .9039
48 5 .4232 88 9.9425 128 14.4618 168 18 .9811
.8 7
.0809
4.8 42.4854 8 .8 77 .8899 12.8 113.2944 16.8
148 .6989
10 1 .1298
50 5 .6492 90 10.1685 130 14.6878
170 19.2071 1
8 .8511
5 44.2556 9 79 .6601 13 115.0646 17
150 .4691
12 1 .3558
52 5.8751
92
10
.3944
132 14.9138
172 19.4331
1 .2 10.6213 5.2 46.0258 9 .2 81 .4303 13.2 116.8348
17.2 152.2393
14
1 .5818 54 6.1011 94 10.6204
134 15.1397
174 19 .6590
1-4 12.3916 5.4 47 .7961 9 .4 83 .2006 13.4 118.6051
17.4 154 .0096
16 1 .8077
56 6 .3270 96 10.8464 136 15.3657 176 19.8850
1
.6 14.1618 5.6 49 .5663
9 .6
84
.9708
13.6 120.3753
17.6 155 .7798
18 2 .0337
58 6 .5530 98
11
.0723 138 15.5917
178 20.1110
1 .8 15.9320 5.8 51 .3365 9 .8 86 .7410 13.8 122.1455 17.8 157 .5500
20
2 .2597 60
6 .7790
100 11 .2983
140 15.8176
180 20.3369 2
17 .7022 6 53 .1067 10 88 .5112 14 123.9157
18 159 .3202
22
2 .4856 62 7.0049' 102 11 .5243 142 16.0436 182 20.5629
2.2
19.4725 6.2 54.8770 10.2 90 .2815 14.2 125.6860
18.5 163 .7458
24 2 .7116
64 7 .2309 104 11 .7502 144 16.2696 184 20.7889
2.4 21 .2427 6.4 56.6472 10
.4
92
.0517
14.4 127.4562
19 168 .1714
26 2.9376
66 7 .4569 106 11 .9762 146 16 .4955 186
21 .0148
2-6 23.0129 6.6 58 .4174 10.6 93 .8219 14
.6
129.2264 19.5 172 .5970
28
3.1635 68 7
.6828
108 12.2022
148 16.7215
188 21 .2408
2.8 24 .7831 6.8 60 .1876 10.8 95 .5921 14.8 130.9966 20
177 .0225
30 3.3895
70 7 .9088 110 12.4281 150 16.9475 190 21 .4668
3
26.5534 7 61 .9579
11 97 .3624
15 132.7669
20.5 181 .4480
32
3.6155 72
8 .1348
112 12.6541
152 17 .1734
192 21 .6927
3.2 28.3236 7.2 63 .7281 11 .2 99 .1326 15.2 134.5371 21 185 .8736
34
3.8414 74
8 .3607
114 12.8801
154 17 .3994
194 21 .9187
3.4 30.0938 7.4 65 .4983 11 .4 100.9028 15.4 136.3073
22 194 .7247
36
4.0674 76 8 .5867 116 13.1060 156 17 .6253 196 22.1447
3.6 31 .8640 7.6 67 .2685
11
.6 102.6730 15.6 138.0775
23 203 .5759
38 4.2934
78 8 .8127 118 13.3320 158 17 .8513
198
22.3706
3.8 33 .6342 7.8 69 .0388
11 .8 104.4433
15.8
139.8478 24 212 .4270
40
4.519380 9 .0386 120 13.5580
160 18 .0773
200 22.5966 4
354045
8 70 .8090 12 106.2135 16 141 .6180 25
221.2781
ft-Ib
Nam ft-Ib Nam ft-Ib Nam ft-Ib Nam ft-Ib Nam Nam ft-Ib Nam ft-Ib Nam ft-Ib
Nam ft-Ib
Nam ft-Ib
1 1 .3558
21 28.4722 41 55 .5885 61 82.7049 81 109.8212 1 .7376
21
15 .9888 41 30
.2400 61 44.9913
81 59
.7425
2 2 .7116
22 29.8280 42 56 .9444 62 84.0607 82 111 .1770 2 1 .4751 22 16 .2264 42 30
.9776 62 45.7289 82 60.4801
3 4 .0675 23 31 .1838
43 58 .3002 6~3~ 85.4165
83 112
.5328 3 2 .2127
23 16 .9639 43 31 .7152 63
46.4664
83 61 .2177
4
5 .4233 24 32.5396 44
59 .6560 64 86.7723
84 113
.8888
4
2 .9502
24 17 .7015 44 32.4527
64 47.2040
84 61 .9552
5
6 .7791 25 33.8954 45
61
.0118 65
88.1281
85 115.2446 5
3 .6878
25 18 .4391 45 33 .1903 65
47.9415
85 62.6928
6 8 .1349
26 35.2513 46 62 .3676 66 89.4840 86 116.6004 6 4 .4254 26 19 .1766 46 33 .9279
66 48.6791 86 63.4303
7 9 .4907 27
36.6071 47 63 .7234 67 90.8398 87 117.9562 7 5 .1629 27 19 .9142 47 34 .6654
67 49.4167
87 64
.1679
8 10.8465
28 37 .9629 48 65 .0793
1
68 92.1956 88 119.3120 8 5 .9005 28 20 .6517 48 35 .4030
68 50.1542 88 64.9545
9 12.2024 29 39 .3187 49
66 .4351 69 93.5514 89 120.6678 9 6 .6381 29 21 .3893
49
36
.1405 69 50.8918 89 65.6430
10 13.5582
30 40 .6745 50 67 .7909 70 94.9073 90 122.0236 10 7 .3756 30 22 .1269 50 36 .8781
70 51 .6293
90 66.3806
11 14.9140
31 42 .0304 51 69 .1467 71 96.2631 91 123.3794 11 8 .1132 31 22 .8644 51 37
.6157 71 52.3669 91
67
.1181
12 16 .2698 32 43 .3862 52 70 .5025 72 97
.6189
92 124.7352 12
8 .8507
32
23.6020
52 38 .3532
72 53 .1045
92 67 .8557
13 17 .6256
33 44.7420 53 71 .8583 73 98.9747 93 126.0910 .13 9 .5883 33 24.3395 53 39 .0908
73 53.8420
93 68 .5933
14 18 .9815
34 46 .0978 54 73 .2142 74 100.3316 94 127.4468 14 10.3259 34 25.0771 54 39 .8284
74 54.5720
94 69 .3308
15 20 .3373
35 47.4536 55 74 .5700 75 101 .6862 95 128.8026 15 11 .0634 35 25.8147 55 40 .5659
75 55.3172
95 70 .0684
16 21 .6931
36 48.8094 56 75 .9258 76 103.0422 96 130.1586 16 11 .8010 36 26.5522 56 41 .3035
76 56.0547
96 70.8060
17 23 .0489 37
50.1653 57
77
.2816 77 104.3980 97 131 .5144 17 12 .5386 37 27.2898 57 42
.0410 77 56.7923 97 71
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The Jeep Wrangler TJ Repair Manual 2004 is a comprehensive guide for owners and enthusiasts of the 2004 Jeep Wrangler TJ model. Whether you are a professional mechanic or a DIY enthusiast, this manual will provide you with all the necessary information and instructions to maintain, repair, and troubleshoot your Jeep Wrangler TJ.
With easy-to-follow step-by-step procedures, detailed diagrams, and illustrations, this repair manual covers every aspect of the 2004 Jeep Wrangler TJ. From basic maintenance tasks like oil changes and filter replacements to more complex repairs like engine rebuilds and electrical troubleshooting, this manual has got you covered.
Key features of the Jeep Wrangler TJ Repair Manual 2004:
- Complete coverage of all mechanical and electrical systems
- Detailed instructions for routine maintenance and service
- Comprehensive troubleshooting guides for common problems
- Exploded views and diagrams to aid in component identification
- Step-by-step procedures with clear and concise explanations
- Wiring diagrams for easy electrical troubleshooting
- Torque specifications for fasteners and assembly
No matter your level of experience, the Jeep Wrangler TJ Repair Manual 2004 is an indispensable tool for anyone who owns or works on the 2004 Jeep Wrangler TJ model. Save time and money by having all the information you need at your fingertips.
