MECHANIC'S MANUAL A-3 FOREWORD This Service Manual is a ready reference for use of shop mechanics in the adjustment and maintenance of Willys-Overland cars and trucks, also for the Service Salesman so that he may better describe necessary repair work in his contacts with car owners. The information contained herein is not elementary as it is in- tended for Service Men who are familiar with automobile construction and repairing in general. Essential information is presented with brief descriptions, illustrationsand repair procedures. All data is in accordance with Engineering Specificationsand should be strictly adhered to in the repair and adjustments of all units. All sections of the manual are compiled in accordance with the major units of the vehicles. The sections are indicated alphabetically and the pages of each section are numbered separately to readily allow insertion of new data in the loose leaf binder as new models are produced. A detailed index is in the back of the manual. Each section covers the subject in the same general way: General Description, Removal, Conditioning, In- stallation and Adjustment. Owners are retained and developed into loyal customers or lost as a result of the satisfadon sewed in the Service Department, therefore, the success of this part of your business is of vital importance. By maintaining capable service facilities your customers are encouraged to regard your Service Department as the proper place to bring their cars for adjustments, maintenance and lubrication. Lubrication is the one service every car requires periodically. This service provides a valuable means to keep in touch with the cars sold and to contact car owners from whom you can frequently obtain prospects for both new and used car sales. - Willys-Overlandhas always recognized the value of thorough service knowledge of its products and years ago adopted the policy of field service education through the medkm of factory conducted service meetings at the factory or at distributor points. We realize that the distributors and dealers, for various reasons have been unable to send all their employees to the factory conducted meetings. Therefore, the Service Department has issued Shop Manuals for each model containing consolidated specifications. Also during the ye& general service letters and other literature containing technical data are mailed to all distributorsand dealers to aid them in servicing the products and maintain a high degree of customer satisfaction. I t is important that all your service employees read and study all service data mailed by the factory. Exper- ience has shown that most letters received at the Factory Service Department relate to some mechanical prob- lem which has already been covered in general service literature. A well organized Service ~ e~&tment is a great asset to a dealer or distributor, Customer follow-up is essential, also adequate tool equipment, uniforms for mechanics and service literature properly filed in a binder for ready reference by the mechanics. Do not overlook the advantages offered by local specialized service stations, such as Auto-Lite, Carter Car- buretor, Monroe Shock Absorber and Goodyear Tire. Occasionally it may be advisable to obtain their expert advice from these representatives to satisfy an owner's complaint. In such cases the distributor or dealer should take the car to the specialist to have the necessary work performed. The transaction with the owner should be handled as if the work was performed in your own service station. Keep customers satisfied, they are your best new car prospects for the future. Remember, a well satisfied cus- tomer is one of your greatest advertisements. WILLYS-OVERLAND MOTORS WILLYS-OVERLAND EXPORT CORP.
A-4 MECHANIC'S MANUAL
MECHANIC'S MANUAL A-5 SERVICE POLICY AND PROCEDURE NEW,CAR WARRANTY Willys-Overland New Car Warranty, Service Policy and Procedure is basically the same a s that of all other automobile manufacturers. Briefly, we warrant our cars to the original purchaser for a period of 90 days or 4,000 miles, whichever &all occur first. (See Page A-7.) FACTORY WARRANTY OBLIGATIONS -We will make good at our factory, either by duplication or credit, any parts that ow inspection proves to be faulty in workmanship or material - trade accessories ex- cepted. (Accessory adjustments are to be handled direct with the accessory manufacturer's authorized Service Station.) In addition we assume a fair labor expense for installation of major parts, such as internal motor parts, clutch, transmission, transfer case, axle parts, etc. DISTRIBUTORS AND DEALERS OBLIGATIONS - To maintain a clean, well equipped Service Sta- tion with competent service personnel. To maintain an adequate stock of spare parts. To prominently display authorized Sales and Service signs. To give each new car a thorough retail delivery inspection as outlined on the New Car Inspection Report not only for your protection but also to assure delivery of the car in perfect mechanical and operating con- dition. Will ys - Overland OWNER SERVICE POLICY I. DELIVERY-The heelling Dealer will super- in the United States vpon presentation of "ise the preparation of the rehide fer this Or-r Service Policy and the Coupons. delivery to the Owner in accwdance w i l l Repairs other than Warranty Sewice are to factory imtruclbnr. be <barged lor in Lc regular way. 2. OWNER'S IDENTIFICATION CARD-An Owmrr Identilcation Card will be provided to the Omer at the time of delivery of the vehicle. This will intrcduce him to any Au. thorixed Willyr-Overland Dealn and entitle him to receive mrice as set forth in thir policy. It will be of assislanceto the Owner if he will carry the Owner Identification C a r d with him at all times to facilitate his obtaining the services ollered under thir pdxy. 3. PARTS A N D LABOR-Should any original with the exception of tires. prove faully in either material or workman- ship during the first 90 days after delivery (or for the fir4 4,OM) milsr. depondinq on which occur% first), the equipment will bo re. placed by any Authorized Overland Dealer in the United Stater without charge l o the Owner for material or labor. 4. I.WO A N D I.WO-MILE ADJUSTMENTS- The attached coupons entitle Le owner t o the inspectian a d adiustmentr ar fisted a b s k of the coupons. There services are given Ires by any.Willys-Overland Dealer 5. INSPECTIONS-Throughout the life el the vehicle the Owner is entitled to hare it tested and inspected without any charge every 30 days or 1 .WO miles by any Author- hgd Willy,.Orerland Dealer in the United Stater, provided such inspection or testing requires no dirmanlling of parts. 6. TOURIST PRIVILEGES - Upon +resenla- lion o l this Policy by the Ome. when IOU.- ins. any Autho.ized Willys.Omlmd Dcater in the United States will prlorm the sew- ices a, ovtlmed in paraqnphr three, lour and l v e ,eqa.dlee of xhece the vehicle may have been purchased. 7. CHANGE OF RESIDENCE -In caro the owner changes his residence f,om me locs. lion toanother below the Warranty period has expired. the Authorired Willy*Orer- land Dealer in the United Stater serving Le locality into which the owner moves will. vpon pmontation 01 this Pdicy. render m y oo-charge sewice to which the Ownet may be entitled as ovtlined in paraqraphs three. four and h e . FIG. A-1--OWNER SERGCE POLICY
Get your hands on the Jeep CJ-2A 1945 1946 1947 1948 1949 Workshop Service Manual for Repair and receive it instantly without any shipping costs. This comprehensive manual provides data, characteristics, instructions, and methodology for performing repair interventions on the vehicle and its components. It includes special notes, important points, service data, precautions, and detailed illustrations, exploded diagrams, drawings, and photos to guide you through every service repair procedure. Whether you're a professional mechanic or a DIY enthusiast, this manual meets all your information needs for repairing or making adjustments to your Jeep CJ-2A 1945 1946 1947 1948 1949. It is printable and can be viewed on any computer, allowing for zooming and printing. The manual has been specially prepared to ensure that even relatively new personnel can give satisfactory after-services to customers as well as disassemble and maintain the vehicle. Always use the correct special service tools or equipment specified and perform all work with great care in a clean working area with adequate lighting. To maximize the life of your Jeep CJ-2A 1945 1946 1947 1948 1949, follow the maintenance requirements and use only genuine parts as listed in the parts catalogue. This manual is designed primarily for use by trained technicians in a properly equipped workshop but contains enough detail and basic information to make it useful to the owner who desires to perform basic maintenance and repair work. It is a quality manual with no missing or corrupt pages/sections. The manual also contains information about adjusting work and valuable reference data for such adjustment values. All accident prevention guidelines must be strictly observed for all maintenance and repair work, and a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary for performing all repairs listed in this manual. The manual outlines procedures for servicing and repairing vehicles using safe, effective methods and contains many notes, cautions, and warnings to be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.
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