2003-2006 Jaguar XK8 / XKR Service & Repair Manual
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XK 8
Workshop Manual
4.0L, 4.0L S/C
TABLE OF CONTENTS
1: General Information
100‐00: General Information
Description and Operation
General Service Information
Terminology Glossary
100‐01: Identification Codes
Description and Operation
Identification Codes
100‐02: Jacking and Lifting
General Procedures
Using the Vehicle Jack
Using the Workshop Jack
Description and Operation
Jacking
Safety Precautions
Vehicle Recovery
Emergency Towing
Rear Towing Eye
2: Chassis
204‐00 Suspension System ‐ General Information
Specifications
General Procedures
Front Camber Adjustment
Description of Eccentric Bolt
Installing the Eccentric Bolt
Front Caster Adjustment
Front Camber and Caster Adjustment
Rear Toe Adjustment
Wheel Bearing Circlip Inspection
Wheel Bearing Inspection
Description and Operation
Suspension System
204‐01: Front Suspension
Specifications
Description and Operation
Front Suspension
Removal and Installation
Ball Joint (60.15.02)
Front Lower Arm and Rear Lower Arm Assembly (60.35.02)
Lower Arm Bushing (60.35.45)
Rear Lower Arm (60.35.54)
Shock Absorber and Spring Assembly (60.30.02)
Stabilizer Bar (60.10.01)
Stabilizer Bar Bushing (60.10.04)
Stabilizer Bar Link (60.10.02)
Upper Arm Bushing
Wheel Bearing (60.25.40)
Wheel Hub
Wheel Knuckle (60.25.23)
Wheel Knuckle and Wheel Hub Assembly (60.25.38.90)
Disassembly
Shock Absorber and Spring Assembly (60.30.21)
204‐02: Rear Suspension
Specifications
Description and Operation
Rear Suspension
Removal and Installation
Axle Bump Stop (64.30.15)
Rear Suspension and Axle Assembly (64.25.01)
Shock Absorber (64.30.02)
Spring (64.20.01)
Stabilizer Bar (64.35.08)
Stabilizer Bar Bushing (64.35.18)
Stabilizer Bar Link (64.35.24)
Stabilizer Bar Link Bushing (64.35.25)
Stabilizer Bar Mounting Frame Vehicles Without: Convertible Top (64.25.12)
Stabilizer Bar Mounting Frame Vehicles With: Convertible Top (64.25.12)
Stabilizer Bar Mounting Frame Bushing Vehicles Without: Convertible Top (64.25.13)
Stabilizer Bar Mounting Frame Bushing Vehicles With: Convertible Top (64.25.13)
Wheel Bearing (64.15.14)
Wheel Hub Seal (64.15.15)
Wheel Knuckle Bushing (64.15.24)
204‐04: Wheels and Tires
Specifications
Description and Operation
Wheels and Tires
Diagnosis and Testing
Wheels and Tires
General Notes
Safety Notes
Inspection and Verification
Tread Wear Indicator
Tire Vibration Diagnosis
Torque Sensitive
Vehicle Speed Sensitive
Engine Speed Sensitive
Uneven tire wear.
Tires show excess wear on edge of treads.
Tires show excess wear on edge of treads (with tire pressures correct).
Tires show excess wear in center of tread.
Wheel mounting is difficult.
Wobble or shimmy affecting wheel runout.
Vehicle vibrations from wheels and tires.
Damaged wheel stud threads.
Broken wheel studs.
Corrosion / contamination streaks from wheel stud holes.
Damaged wheel nuts.
Seized wheel nuts.
Removal and Installation
Wheel and Tire (74.20.05)
204‐05: Vehicle Dynamic Suspension
Description and Operation
Vehicle Dynamic Suspension
Diagnosis and Testing
Vehicle Dynamic Suspension
Refer to PDU User Guide
Basic Checks
Removal and Installation
Adaptive Damping Module (86.56.35)
205‐00: Driveline System ‐ General Information
Description and Operation
Driveline System
205‐01: Driveshaft
Specifications
Description and Operation
Driveshaft
Removal and Installation
Driveshaft (47.15.01)
205‐02: Rear Drive Axle/Differential
Specifications
General Procedures
Differential Output Shaft End Float Check
Description and Operation
Rear Drive Axle and Differential
Removal and Installation
Axle Assembly (51.25.13)
In Vehicle Repair
Axle Shaft (47.10.01)
Differential Output Shaft Bearing (51.10.22)
Drive Pinion Flange and Drive Pinion Seal (51.20.01)
206‐00: Brake System ‐ General Information
Specifications
General Procedures
Brake System Bleeding
Front Brake Disc Runout Check
Rear Brake Disc Runout Check
Description and Operation
Brake System
Diagnosis and Testing
Brake System
Inspection and Verification
Component Tests
206‐03: Front Disc Brake
Specifications
Description and Operation
Front Disc Brake
Removal and Installation
Brake Caliper (70.55.02)
Brake Disc (70.10.10)
Brake Pads (70.40.02)
206‐04: Rear Disc Brake
Specifications
Description and Operation
Rear Disc Brake
Removal and Installation
Brake Caliper (70.55.03)
Brake Disc (70.10.11)
Brake Pads (70.40.03)
206‐05: Parking Brake and Actuation
Specifications
General Procedures
Parking Brake Cable Adjustment
Parking Brake Shoe and Lining Adjustment
Description and Operation
Parking Brake
Removal and Installation
Parking Brake Control (70.35.08)
Parking Brake Control Shroud (76.13.63)
Parking Brake Front Cable (70.35.14)
Parking Brake Linkage Lever (70.35.22)
Parking Brake Linkage Lever Mounting Plate Vehicles Without: Convertible Top
(70.35.42)
Parking Brake Linkage Return Springs (70.35.41)
Parking Brake Linkage Rod (70.35.40)
Parking Brake Shoes (70.40.05)
206‐06: Hydraulic Brake Actuation
Specifications
Description and Operation
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.30.16)
Brake Master Cylinder (70.30.08)
Brake Pedal
Brake Pedal and Bracket (70.35.03)
Brake Pedal and Bracket, Brake Booster and Brake Master Cylinder (70.35.39)
206‐07: Power Brake Actuation
Specifications
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.17)
Brake Booster and Brake Master Cylinder (70.50.18)
206‐09: Anti‐Lock Control
Specifications
Description and Operation
Anti‐Lock Control
Diagnosis and Testing
Anti‐Lock Control
Principle of operation
Inspection and Verification
Diagnostic Drive Cycles
Visual Inspection
Fuse Identification Table
Diagnostic Trouble Code (DTC) Index
Pinpoint Tests
Removal and Installation
Anti‐Lock Brake System (ABS) Module (70.60.02)
Front Wheel Speed Sensor (70.60.03)
Hydraulic Control Unit (HCU) (70.60.18)
Rear Wheel Speed Sensor (70.60.04)
Wheel Speed Sensor Ring (70.60.25)
Wheel Speed Sensor Ring Grease Deflector (70.60.26)
211‐00: Steering System ‐ General Information
Specifications
General Procedures
Power Steering System Filling and Bleeding
Fluid Level Indicator
Power Steering System Vacuum Filling and Bleeding
Fluid Hoses
Steering Gear Centralizing
Steering Gear Alignment Markers
Steering Wheel Centralizing
Description and Operation
Steering System
Diagnosis and Testing
Steering System
Inspection and Verification
Steering Relay Harness Connector
Steering Linkage Inspection and Backlash (Freeplay) Check
Power Steering Fluid Condition Check
Power Steering Pressure Test
Steering Fault Diagnosis by Symptom Charts
Description of General Steering System Noises
Description of Specific Steering System Noise Types
Steering System Vibrations and Harshness
Steering Linkage
211‐02: Power Steering
Specifications
Description and Operation
Power Steering
Diagnosis and Testing
Power Steering
Power Steering Pressure Test
Installing Test Equipment
Removing Test Equipment
Power Steering Control Module
Refer to PDU User Guide
Control Module Connections
Removal and Installation
Power Steering Control Valve Actuator (57.10.32)
Power Steering Fluid Cooler (57.15.11)
Power Steering Fluid Reservoir (57.15.08)
Power Steering Fluid Reservoir to Power Steering Pump Supply Hose (57.15.20)
Power Steering Pump (57.20.14)
Power Steering Pump to Steering Gear Pressure Line (57.15.29)
Steering Gear (57.10.01)
Steering Gear Bushing (57.10.30)
Steering Gear to Fluid Cooler Return Hose (57.15.30)
211‐03: Steering Linkage
Specifications
Description and Operation
Steering Linkage
211‐04: Steering Column
Specifications
Description and Operation
Steering Column
Removal and Installation
Steering Column (57.40.02)
Steering Column Control Relay (57.40.34)
Steering Column Lower Shaft (57.40.05)
Steering Wheel (57.60.01)
Tilt /Telescopic Motors (57.40.40)
211‐05: Steering Column Switches
Specifications
Description and Operation
Steering Column Switches
Direction Indicators.
Sidelamps and Dipped Headlamps.
Off Position.
Sidelamps Position.
Headlamps Position.
Headlamp Main Beam Position.
Main Beam Flash.
Message Center Function Button.
Position 'O'. Wipers Off.
Position 'I'. Intermittent Wipe.
Position 'II'. Normal Wiper Operation.
Position 'III'. High Speed Wiper Operation.
Flick Wipe.
Programmed Wash/Wipe.
Removal and Installation
Ignition Switch (86.65.03)
Steering Column Control Switch (57.40.33)
Steering Column Lock Module (86.80.36)
Steering Column Multifunction Switch (86.65.92)
Steering Column Multifunction Switch Mounting Bracket (76.46.33)
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$31.99
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