1982-1991 Jaguar XJ-S, XJ-SC OEM Service & Repair Manual

1982-1991 Jaguar XJ-S, XJ-SC OEM Service & Repair Manual

Models covered:

• Jaguar XJ-S
• Jaguar XJ-SC

Engine covered:

• 3.6L AJ6 I6

This 1982-1991 Jaguar XJ-S, XJ-SC OEM Service & Repair Manual delivers detailed factory procedures, specifications, and service instructions for properly maintaining and repairing Jaguar's luxury grand tourer throughout the AJ6-powered years. Whether you're working on a hardtop XJ-S or the rare cabriolet XJ-SC variant, this manual gives you the step-by-step technical breakdowns needed to keep these classic Jaguars running smooth and refined.

It’s a solid match for experienced techs restoring these cars to original spec or for DIY owners tackling weekend repairs in the garage. Everything is laid out in the way a factory-trained Jaguar tech would’ve approached it—from basic maintenance to full drivetrain rebuilds—without the fluff.

What’s Inside the 1982–1991 Jaguar XJ-S/XJ-SC Service Manual

General Information & Safety

Covers shop safety, proper lifting and jacking points, towing procedures, tool recommendations, and Jaguar-specific abbreviations and reference data. Also includes full factory spec sheets and lubricant recommendations.

Maintenance Procedures & Service Intervals

Detailed guidance for performing scheduled service including oil changes, inspections, and periodic component replacements. Useful checklists and workshop setup info included.

Engine Overhaul & AJ6 Mechanical Service

Complete teardown and reassembly instructions for the 3.6L inline-six AJ6 engine. Covers valve timing, cylinder head service, piston and bearing specs, crankshaft clearances, and timing chain procedures.

Emission Controls & Fuel System

Explains the emission system layout and component testing. Also includes fuel pump diagnostics, injector service, pressure checks, and air intake/exhaust system maintenance.

Cooling System Service

Step-by-step radiator removal, thermostat replacement, hose routing, fan diagnostics, and coolant system flushing and refill procedures.

Clutch & Transmission Systems

Manual gearbox service and overhaul instructions with specs for gear clearances, linkage setup, and fluid types. Clutch service covers pedal adjustments, throwout bearing, and pressure plate replacement.

Driveshaft & Final Drive Repairs

Inspection and servicing of propeller shafts, U-joints, and differential. Includes removal procedures and setup specifications.

Steering & Suspension Systems

Guides you through front and rear suspension work, including bushings, control arms, spring removal, ride height measurements, and alignment data. Steering system inspection and rack service are also included.

Brake System Repair

Factory procedures for servicing hydraulic components, caliper rebuilds, master cylinder replacement, and wear limit checks. Also covers the unique inboard rear brake setup used on some XJ-S models.

Wheels, Tyres & Fitment Data

Wheel torque specs, tire size info, balancing guidance, and inspection tips to maintain proper handling and ride comfort.

Body Panels & Trim Service

Instructions for removing, adjusting, and replacing exterior body panels, chrome trim, interior fittings, and convertible roof components (for XJ-SC models).

HVAC & Air Conditioning Systems

Diagnostic and service info for heating and air conditioning, including blend door operation, compressor servicing, and pressure testing.

Wiper & Washer System

Service procedures for motors, linkages, pump operation, and nozzle alignment to keep visibility sharp in all conditions.

Electrical System & Component Testing

Full system coverage for battery, charging, ignition, lighting, horn, accessory functions, and switches. Includes test procedures and factory service points for each electrical subsystem.

Why This Jaguar XJ-S Service Manual Is Essential

If you’re keeping a classic Jaguar XJ-S or XJ-SC on the road, having the right service reference makes all the difference. This manual brings together years of factory knowledge and real-world repair procedures in one searchable file. Great for owners doing repairs at home or professionals working on customer restorations.

Format & Compatibility

The manual is provided in PDF format and works across desktops, tablets, and smartphones. Print out pages as needed, or keep it open on your shop computer while working on the car.

Download the Jaguar XJ-S/XJ-SC Service Manual

Covering everything from engine internals to bodywork and climate control, this repair manual is the right resource for anyone serious about preserving or repairing a 1982–1991 Jaguar XJ-S or XJ-SC.

Language: English
Compatibility: Windows, macOS, Linux, iOS, Android
Requirements: PDF Reader (e.g., Adobe Reader)