2003-2010 Jaguar XJR Service & Repair Manual

Workshop Manual 2003 to 2009MY X X350 – XJ VIN G00442 to VIN H99999 JagDocs.com Version 1.7 May 2014

TABLE OF CONTENTS 1 : General Information 100 : Service Information 100-00 : General Information Description and Operation About This Manual Application and Use of Specifications General Service Information Health and Safety Precautions How To Use This Manual Important Safety Instructions Road/Roller Testing Solvents, Sealants and Adhesives Standard Workshop Practices 100-01 : Identification Codes Description and Operation Identification Codes - VIN Range: G00442->G45703 Identification Codes - VIN Range: G45704->G99999 100-02 : Jacking and Lifting Description and Operation Jacking Lifting Jacking - Armoured Vehicles

100-04 : Noise, Vibration and Harshness General Procedures Exhaust System Neutralizing Description and Operation Noise, Vibration and Harshness (NVH) Diagnosis and Testing Noise, Vibration and Harshness (NVH)

2 : Chassis 204 : Suspension 204-00 : Suspension System - General Information Specifications Specifications General Procedures Camber and Caster Adjustment Front Toe Adjustment (57.65.01) Rear Toe Adjustment (57.65.08) Wheel Bearing Inspection Description and Operation Wheel Alignment Angles Diagnosis and Testing Suspension System 204-01 : Front Suspension Specifications Specifications Description and Operation Front Suspension Diagnosis and Testing Front Suspension Removal and Installation Front Lower Arm (60.35.53) Rear Lower Arm (60.35.54) Rear Lower Arm Bushing (60.35.56) Shock Absorber Bushing (60.30.16) Front Stabilizer Bar - 3.0L NA V6 - AJ27 (60.10.01) Front Stabilizer Bar - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 - AJV8 (60.10.01) Front Stabilizer Bar - 2.7L V6 - TdV6 (60.10.01) Front Suspension - Armoured Vehicles

Front Stabilizer Bar Link (60.10.02) Stabilizer Bar Link Bushing (60.10.03) Upper Arm LH (60.35.41) Upper Arm RH (60.35.42) Front Wheel Bearing and Wheel Hub (60.25.03) Wheel Knuckle (60.25.23) 204-02 : Rear Suspension Specifications Specifications Description and Operation Rear Suspension Diagnosis and Testing Rear Suspension Removal and Installation Lower Arm (64.35.43) Rear Stabilizer Bar (64.35.08) Rear Stabilizer Bar Link (64.35.24) Upper Arm (64.25.31) Rear Wheel Bearing (64.15.14) 204-04 : Wheels and Tires Specifications Specifications Specifications Specifications Description and Operation Wheels and Tires - VIN Range: G00442->G45703 Wheels and Tires - VIN Range: G45704->H18679 Wheels and Tires - VIN Range: H18680->H99999 Diagnosis and Testing Wheels and Tires - VIN Range: G00442->G45703 Wheels and Tires - VIN Range: G45704->G99999 Removal and Installation Tire Low Pressure Sensor Rear Suspension - Armoured Vehicles Wheels and Tires - VIN Range: Armoured Vehicles

Tire Pressure Monitoring System (TPMS) Front Antenna Tire Pressure Monitoring System (TPMS) Module Tire Pressure Monitoring System (TPMS) Rear Antenna Wheel and Tire (74.20.05) 204-05 : Vehicle Dynamic Suspension Specifications Specifications General Procedures Air Leaks Ride Height Adjustments Description and Operation Vehicle Dynamic Suspension Diagnosis and Testing Vehicle Dynamic Suspension Removal and Installation Air Suspension Compressor Air Suspension Control Module (60.32.03) Air Suspension Reservoir Air Suspension Solenoid Valve Block Front Air Spring (60.32.08) Front Vertical Accelerometer (86.56.53) Rear Air Spring - VIN Range: G00442->G45703 (60.32.10) Rear Air Spring - VIN Range: G45704->G99999 (60.32.10) Rear Air Spring Lower Bushing (64.32.03) Rear Vertical Accelerometer (86.56.55) Suspension Height Sensor (60.32.05) 205 : Driveline 205-00 : Driveline System - General Information General Procedures Driveline Angle Inspection Description and Operation Wheel and Tire - Armoured Vehicles (74.20.05)

Driveline System Diagnosis and Testing Driveline System 205-01 : Driveshaft Specifications Specifications General Procedures Driveshaft Runout and Balancing Description and Operation Driveshaft Diagnosis and Testing Driveshaft Removal and Installation Driveshaft (47.15.01) 205-02 : Rear Drive Axle/Differential Specifications Specifications Description and Operation Rear Drive Axle and Differential Diagnosis and Testing Rear Drive Axle and Differential Removal and Installation Axle Assembly - Vehicles Without: Differential Drain Plug (51.25.13) Axle Assembly - Vehicles With: Differential Drain Plug (51.25.13) Axle Housing Bushing (64.25.30) In Vehicle Repair Drive Pinion Seal (51.20.01)

Specifications Description and Operation Rear Drive Halfshafts Diagnosis and Testing Rear Drive Halfshafts Removal and Installation Rear Halfshaft (47.10.13) Inner Constant Velocity (CV) Joint Boot (47.10.33) Outer Constant Velocity (CV) Joint Boot (47.10.32) 206 : Brake System 206-00 : Brake System - General Information Specifications Specifications Specifications - Armoured Vehicles General Procedures Brake Disc Runout Check Brake System Bleeding - VIN Range: G00442->G45703 (70.25.03) Brake System Bleeding - VIN Range: G45704->H99999 (70.25.03) Description and Operation Brake System - VIN Range: G00442->G45703 Brake System - VIN Range: G45704->G99999 Diagnosis and Testing Brake System 206-03 : Front Disc Brake Specifications Specifications Specifications Description and Operation Front Disc Brake - VIN Range: G00442->G45703 Front Disc Brake - VIN Range: G45704->G99999 Front Disc Brake Brake System Bleeding - Armoured Vehicles (70.25.03) Front Disc Brake - Armoured Vehicles 205-05 : Rear Drive Halfshafts Specifications

Diagnosis and Testing Front Disc Brake Removal and Installation Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G00442- >G45703 (70.55.02) Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G45704- >G99999 (70.55.02) Brake Caliper - Vehicles With: High Performance Brakes, VIN Range: G00442->G45704 (70.55.02) Brake Caliper - Vehicles With: High Performance Brakes, VIN Range: G45704->G99999 (70.55.02) Brake Disc - Vehicles With: Standard Brakes, VIN Range: G00442->G45703 (70.10.10) Brake Disc - Vehicles With: Standard Brakes, VIN Range: G45704->G99999 (70.10.10) Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G00442- >G45703 (70.10.10) Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G45704- >G99999 (70.10.10) Brake Disc Shield - Vehicles With: Standard Brakes (70.10.18) Brake Disc Shield - Vehicles With: High Performance Brakes (70.10.18) Brake Pads - Vehicles With: Standard Brakes, VIN Range: G00442->G45703 (70.40.02) Brake Pads - Vehicles With: Standard Brakes, VIN Range: G45704->G99999 (70.40.02) Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G00442- >G45703 (70.40.02) Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G45704- >G99999 (70.40.02) 206-04 : Rear Disc Brake Specifications Specifications Specifications Description and Operation Rear Disc Brake - VIN Range: G00442->G45703 Rear Disc Brake - VIN Range: G45704->G99999 Rear Disc Brake Brake Disc - Armoured Vehicles Brake Caliper - Armoured Vehicles Brake Pads - Armoured Vehicles Rear Disc Brake - Armoured Vehicles

Diagnosis and Testing Rear Disc Brake Removal and Installation Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G00442- >G45703 (70.55.03) Brake Caliper - Vehicles With: High Performance Brakes, VIN Range: G00442->G45703 (70.55.03) Brake Caliper - VIN Range: G45704->G99999 (70.55.03) Brake Disc - Vehicles With: Standard Brakes, VIN Range: G00442->G45703 (70.10.11) Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G00442- >G45703 (70.10.11) Brake Disc - VIN Range: G45704->G99999 (70.10.11) Brake Pads - Vehicles With: Standard Brakes, VIN Range: G00442->G45703 (70.40.03) Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G00442- >G45703 (70.40.03) Brake Pads - VIN Range: G45704->G99999 (70.40.03) 206-05 : Parking Brake and Actuation Specifications Specifications Specifications General Procedures Parking Brake Cable Tension Release - VIN Range: G00442->G45703 Parking Brake Cable Tension Release - VIN Range: G45704->G99999 Description and Operation Parking Brake - VIN Range: G00442->G45703 Parking Brake - VIN Range: G45704->G99999 Diagnosis and Testing Parking Brake - VIN Range: G00442->G45170 Parking Brake - VIN Range: G45171->G99999 Removal and Installation Parking Brake Module - VIN Range: G00442->G45703 (70.35.47) Parking Brake Module - VIN Range: G45704->G99999 (70.35.47) Parking Brake Pads - Vehicles With: High Performance Brakes (70.40.04) Parking Brake Rear Cables Brake Caliper - Armoured Vehicles Brake Disc - Armoured Vehicles (70.10.11) Brake Pads - Armoured Vehicles (70.40.03)

2003-2010 Jaguar XJR Service & Repair Manual

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