2003-2010 Jaguar XJR Service & Repair Manual
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Workshop Manual
2003 to 2009MY
X X350 – XJ
VIN G00442 to VIN H99999
JagDocs.com
Version 1.7
May 2014
TABLE OF CONTENTS
1 : General Information
100 : Service Information
100-00 : General Information
Description and Operation
About This Manual
Application and Use of Specifications
General Service Information
Health and Safety Precautions
How To Use This Manual
Important Safety Instructions
Road/Roller Testing
Solvents, Sealants and Adhesives
Standard Workshop Practices
100-01 : Identification Codes
Description and Operation
Identification Codes - VIN Range: G00442->G45703
Identification Codes - VIN Range: G45704->G99999
100-02 : Jacking and Lifting
Description and Operation
Jacking
Lifting
Jacking - Armoured Vehicles
100-04 : Noise, Vibration and Harshness
General Procedures
Exhaust System Neutralizing
Description and Operation
Noise, Vibration and Harshness (NVH)
Diagnosis and Testing
Noise, Vibration and Harshness (NVH)
2 : Chassis
204 : Suspension
204-00 : Suspension System - General Information
Specifications
Specifications
General Procedures
Camber and Caster Adjustment
Front Toe Adjustment (57.65.01)
Rear Toe Adjustment (57.65.08)
Wheel Bearing Inspection
Description and Operation
Wheel Alignment Angles
Diagnosis and Testing
Suspension System
204-01 : Front Suspension
Specifications
Specifications
Description and Operation
Front Suspension
Diagnosis and Testing
Front Suspension
Removal and Installation
Front Lower Arm (60.35.53)
Rear Lower Arm (60.35.54)
Rear Lower Arm Bushing (60.35.56)
Shock Absorber Bushing (60.30.16)
Front Stabilizer Bar - 3.0L NA V6 - AJ27 (60.10.01)
Front Stabilizer Bar - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 -
AJV8 (60.10.01)
Front Stabilizer Bar - 2.7L V6 - TdV6 (60.10.01)
Front Suspension - Armoured Vehicles
Front Stabilizer Bar Link (60.10.02)
Stabilizer Bar Link Bushing (60.10.03)
Upper Arm LH (60.35.41)
Upper Arm RH (60.35.42)
Front Wheel Bearing and Wheel Hub (60.25.03)
Wheel Knuckle (60.25.23)
204-02 : Rear Suspension
Specifications
Specifications
Description and Operation
Rear Suspension
Diagnosis and Testing
Rear Suspension
Removal and Installation
Lower Arm (64.35.43)
Rear Stabilizer Bar (64.35.08)
Rear Stabilizer Bar Link (64.35.24)
Upper Arm (64.25.31)
Rear Wheel Bearing (64.15.14)
204-04 : Wheels and Tires
Specifications
Specifications
Specifications
Specifications
Description and Operation
Wheels and Tires - VIN Range: G00442->G45703
Wheels and Tires - VIN Range: G45704->H18679
Wheels and Tires - VIN Range: H18680->H99999
Diagnosis and Testing
Wheels and Tires - VIN Range: G00442->G45703
Wheels and Tires - VIN Range: G45704->G99999
Removal and Installation
Tire Low Pressure Sensor
Rear Suspension - Armoured Vehicles
Wheels and Tires - VIN Range: Armoured Vehicles
Tire Pressure Monitoring System (TPMS) Front Antenna
Tire Pressure Monitoring System (TPMS) Module
Tire Pressure Monitoring System (TPMS) Rear Antenna
Wheel and Tire (74.20.05)
204-05 : Vehicle Dynamic Suspension
Specifications
Specifications
General Procedures
Air Leaks
Ride Height Adjustments
Description and Operation
Vehicle Dynamic Suspension
Diagnosis and Testing
Vehicle Dynamic Suspension
Removal and Installation
Air Suspension Compressor
Air Suspension Control Module (60.32.03)
Air Suspension Reservoir
Air Suspension Solenoid Valve Block
Front Air Spring (60.32.08)
Front Vertical Accelerometer (86.56.53)
Rear Air Spring - VIN Range: G00442->G45703 (60.32.10)
Rear Air Spring - VIN Range: G45704->G99999 (60.32.10)
Rear Air Spring Lower Bushing (64.32.03)
Rear Vertical Accelerometer (86.56.55)
Suspension Height Sensor (60.32.05)
205 : Driveline
205-00 : Driveline System - General Information
General Procedures
Driveline Angle Inspection
Description and Operation
Wheel and Tire - Armoured Vehicles (74.20.05)
Driveline System
Diagnosis and Testing
Driveline System
205-01 : Driveshaft
Specifications
Specifications
General Procedures
Driveshaft Runout and Balancing
Description and Operation
Driveshaft
Diagnosis and Testing
Driveshaft
Removal and Installation
Driveshaft (47.15.01)
205-02 : Rear Drive Axle/Differential
Specifications
Specifications
Description and Operation
Rear Drive Axle and Differential
Diagnosis and Testing
Rear Drive Axle and Differential
Removal and Installation
Axle Assembly - Vehicles Without: Differential Drain Plug (51.25.13)
Axle Assembly - Vehicles With: Differential Drain Plug (51.25.13)
Axle Housing Bushing (64.25.30)
In Vehicle Repair
Drive Pinion Seal (51.20.01)
Specifications
Description and Operation
Rear Drive Halfshafts
Diagnosis and Testing
Rear Drive Halfshafts
Removal and Installation
Rear Halfshaft (47.10.13)
Inner Constant Velocity (CV) Joint Boot (47.10.33)
Outer Constant Velocity (CV) Joint Boot (47.10.32)
206 : Brake System
206-00 : Brake System - General Information
Specifications
Specifications
Specifications - Armoured Vehicles
General Procedures
Brake Disc Runout Check
Brake System Bleeding - VIN Range: G00442->G45703 (70.25.03)
Brake System Bleeding - VIN Range: G45704->H99999 (70.25.03)
Description and Operation
Brake System - VIN Range: G00442->G45703
Brake System - VIN Range: G45704->G99999
Diagnosis and Testing
Brake System
206-03 : Front Disc Brake
Specifications
Specifications
Specifications
Description and Operation
Front Disc Brake - VIN Range: G00442->G45703
Front Disc Brake - VIN Range: G45704->G99999
Front Disc Brake
Brake System Bleeding - Armoured Vehicles (70.25.03)
Front Disc Brake - Armoured Vehicles
205-05 : Rear Drive Halfshafts
Specifications
Diagnosis and Testing
Front Disc Brake
Removal and Installation
Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G00442-
>G45703 (70.55.02)
Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G45704-
>G99999 (70.55.02)
Brake Caliper - Vehicles With: High Performance Brakes, VIN Range:
G00442->G45704 (70.55.02)
Brake Caliper - Vehicles With: High Performance Brakes, VIN Range:
G45704->G99999 (70.55.02)
Brake Disc - Vehicles With: Standard Brakes, VIN Range: G00442->G45703
(70.10.10)
Brake Disc - Vehicles With: Standard Brakes, VIN Range: G45704->G99999
(70.10.10)
Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G00442-
>G45703 (70.10.10)
Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G45704-
>G99999 (70.10.10)
Brake Disc Shield - Vehicles With: Standard Brakes (70.10.18)
Brake Disc Shield - Vehicles With: High Performance Brakes (70.10.18)
Brake Pads - Vehicles With: Standard Brakes, VIN Range: G00442->G45703
(70.40.02)
Brake Pads - Vehicles With: Standard Brakes, VIN Range: G45704->G99999
(70.40.02)
Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G00442-
>G45703 (70.40.02)
Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G45704-
>G99999 (70.40.02)
206-04 : Rear Disc Brake
Specifications
Specifications
Specifications
Description and Operation
Rear Disc Brake - VIN Range: G00442->G45703
Rear Disc Brake - VIN Range: G45704->G99999
Rear Disc Brake
Brake Disc - Armoured Vehicles
Brake Caliper - Armoured Vehicles
Brake Pads - Armoured Vehicles
Rear Disc Brake - Armoured Vehicles
Diagnosis and Testing
Rear Disc Brake
Removal and Installation
Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G00442-
>G45703 (70.55.03)
Brake Caliper - Vehicles With: High Performance Brakes, VIN Range:
G00442->G45703 (70.55.03)
Brake Caliper - VIN Range: G45704->G99999 (70.55.03)
Brake Disc - Vehicles With: Standard Brakes, VIN Range: G00442->G45703
(70.10.11)
Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G00442-
>G45703 (70.10.11)
Brake Disc - VIN Range: G45704->G99999 (70.10.11)
Brake Pads - Vehicles With: Standard Brakes, VIN Range: G00442->G45703
(70.40.03)
Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G00442-
>G45703 (70.40.03)
Brake Pads - VIN Range: G45704->G99999 (70.40.03)
206-05 : Parking Brake and Actuation
Specifications
Specifications
Specifications
General Procedures
Parking Brake Cable Tension Release - VIN Range: G00442->G45703
Parking Brake Cable Tension Release - VIN Range: G45704->G99999
Description and Operation
Parking Brake - VIN Range: G00442->G45703
Parking Brake - VIN Range: G45704->G99999
Diagnosis and Testing
Parking Brake - VIN Range: G00442->G45170
Parking Brake - VIN Range: G45171->G99999
Removal and Installation
Parking Brake Module - VIN Range: G00442->G45703 (70.35.47)
Parking Brake Module - VIN Range: G45704->G99999 (70.35.47)
Parking Brake Pads - Vehicles With: High Performance Brakes (70.40.04)
Parking Brake Rear Cables
Brake Caliper - Armoured Vehicles
Brake Disc - Armoured Vehicles (70.10.11)
Brake Pads - Armoured Vehicles (70.40.03)
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$31.99
2003-2010 Jaguar XJR (X350) OEM Service & Repair Manual
Engine covered:
-
4.2L AJ34S supercharged V8
The 2003-2010 Jaguar XJR (X350) OEM Service & Repair Manual covers the supercharged 4.2L AJ34S V8 and the systems built around it—aluminum chassis, air suspension, and all. If you're keeping this luxury bruiser running like it should, this manual gives you the factory procedures to do the job right, minus the guesswork.
You’ll find detailed guidance on engine service, supercharger components, cooling system maintenance, air suspension diagnostics, brake overhauls, and drivetrain inspection. It also includes factory torque specs, fluid types, and wear limits. Each procedure is clearly laid out, making it easier to plan your work and avoid costly missteps.
It's a solid reference for the enthusiast who’d rather take matters into their own hands. If you're the kind of person who values precision just as much as performance, this manual gives you the framework to back it up.
Printable: Yes
Language: English
Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablet, etc.
Requirements: Adobe Reader (free)
