1997-2003 Jaguar XJ XJ8 XJR X308 Service & Repair Manual

Workshop Manual 1998 MY On XJ Series

TABLE OF CONTENTS 1: General Information 100: Service Information 100‐00: General Information Description and Operation General Service Information Terminology Glossary 100‐01: Identification Codes Description and Operation Identification Codes 100‐02: Jacking and Lifting Description and Operation Jacking Safety Precautions Vehicle Recovery General Procedures Using the Vehicle Jack Using the Workshop Jack 2: Chassis 204: Suspension 204‐00: Suspension System ‐ General Information Specification General Procedures Front Camber and Caster Adjustment (57.65.02) Front Camber, Caster and Toe Adjustment (57.65.03) Front Toe Adjustment (57.65.01)

Rear Toe Adjustment (57.65.08) Wheel Bearing Circlip Inspection Wheel Bearing Inspection 204‐01: Front Suspension Specification Description and Operation Front Suspension Removal and Installation Ball Joint (60.15.02) Rear Lower Arm (60.35.54) Rear Lower Arm Bushing (60.35.56) Front Shock Absorber (60.30.04) Spring Spring Seat (60.20.03) Front Stabilizer Bar (60.10.01) Front Stabilizer Bar Bushing (60.10.04) Front Stabilizer Bar Link (60.10.02) Upper Arm Bushing Front Wheel Bearing (60.25.40) Wheel Hub Wheel Knuckle (60.25.23) Wheel Knuckle and Wheel Hub Assembly (60.25.38.90) Wheel Knuckle and Wheel Hub Assembly Conversion (60.25.43) 204‐02: Rear Suspension Specification Description and Operation Rear Suspension Removal and Installation Axle Bump Stop (64.30.15) Rear Suspension and Axle Assembly (64.25.01) Rear Shock Absorber (64.30.02) Shock Absorber Lower Bushing (64.30.39) Spring (64.20.01) Rear Stabilizer Bar (64.35.08) ‐ 4.0L SC V8 ‐ AJ26 Rear Stabilizer Bar Bushing (64.35.18) ‐ 4.0L SC V8 ‐ AJ26

Stabilizer Bar Mounting Frame (64.25.12) Stabilizer Bar Mounting Frame Bushing (64.25.13) Rear Wheel Bearing (64.15.14) Wheel Hub Seal (64.15.15) Wheel Knuckle Bushing (64.15.24) 204‐04: Wheels and Tires Specification Description and Operation Wheels and Tires Diagnosis and Testing Wheels and Tires Removal and Installation Wheel and Tire (74.20.05) 204‐05: Vehicle Dynamic Suspension Description and Operation Vehicle Dynamic Suspension Diagnosis and Testing Vehicle Dynamic Suspension 205: Driveline 205‐00: Driveline System ‐ General Information Description and Operation Driveline System 205‐01: Driveshaft Specification Description and Operation Driveshaft Removal and Installation Driveshaft (47.15.01) 205‐02: Rear Drive Axle/Differential Specification Description and Operation

Rear Drive Axle and Differential General Procedures Differential Output Shaft End Float Check (51.10.24) In‐Vehicle Repair Axle Shaft (47.10.01) Differential Output Shaft Bearing (51.10.22) Drive Pinion Flange and Drive Pinion Seal (51.20.01) Removal and Installation Axle Assembly (51.25.13) 206: Brake System 206‐00: Brake System ‐ General Information Specification Description and Operation Brake System Diagnosis and Testing Brake System General Procedures Brake System Bleeding (70.25.03) ‐ Vehicles With: Standard Brakes Brake System Bleeding (70.25.03) ‐ Vehicles With: High Performance Brakes Front Brake Disc Runout Check ‐ Vehicles With: Standard Brakes Front Brake Disc Runout Check ‐ Vehicles With: High Performance Brakes Rear Brake Disc Runout Check (70.12.36) ‐ Vehicles With: Standard Brakes Rear Brake Disc Runout Check (70.12.36) ‐ Vehicles With: High Performance Brakes 206‐03: Front Disc Brake Specification Description and Operation Front Disc Brake Removal and Installation Brake Caliper (70.55.02) ‐ Vehicles With: Standard Brakes Brake Caliper (70.55.02) ‐ Vehicles With: High Performance Brakes Brake Disc (70.10.10) ‐ Vehicles With: Standard Brakes Brake Disc (70.10.10) ‐ Vehicles With: High Performance Brakes Brake Pads (70.40.02) ‐ Vehicles With: Standard Brakes

Brake Pads (70.40.02) ‐ Vehicles With: High Performance Brakes 206‐04: Rear Disc Brake Specification Description and Operation Rear Disc Brake Removal and Installation Brake Caliper (70.55.03) (70.55.25) ‐ Vehicles With: Standard Brakes Brake Caliper (70.55.03) (70.55.25) ‐ Vehicles With: High Performance Brakes Brake Disc (70.10.11) ‐ Vehicles With: Standard Brakes Brake Disc (70.10.11) ‐ Vehicles With: High Performance Brakes Brake Pads (70.40.03) ‐ Vehicles With: Standard Brakes Brake Pads (70.40.03) ‐ Vehicles With: High Performance Brakes 206‐05: Parking Brake and Actuation Specification Description and Operation Parking Brake General Procedures Parking Brake Cable Adjustment (70.35.10) Parking Brake Shoe and Lining Adjustment (70.35.37) Removal and Installation Parking Brake Control (70.35.08) Parking Brake Control Shroud (76.13.63) Parking Brake Shoes (70.40.05) Parking Brake Warning Indicator Switch (86.65.45) 206‐06: Hydraulic Brake Actuation Specification Description and Operation Hydraulic Brake Actuation Removal and Installation Brake Fluid Reservoir (70.30.16) Brake Master Cylinder (70.30.08) Brake Pedal and Bracket (70.35.03) Brake Pedal and Bracket, Brake Booster and Brake Master Cylinder (70.35.39)

206‐07: Power Brake Actuation Specification Description and Operation Brake Booster Removal and Installation Brake Booster (70.50.17) Brake Booster and Brake Master Cylinder (70.50.18) 206‐09: Anti‐Lock Control Specification Description and Operation Anti‐Lock Control Diagnosis and Testing Anti‐Lock Control Removal and Installation Anti‐Lock Brake System (ABS) Module (70.60.02) Front Wheel Speed Sensor (70.60.03) Hydraulic Control Unit (HCU) Rear Wheel Speed Sensor (70.60.04) Wheel Speed Sensor Ring (70.60.25) 211: Steering System 211‐00: Steering System ‐ General Information Specification Description and Operation Steering System Diagnosis and Testing Steering System General Procedures Power Steering System Filling and Bleeding Power Steering System Flushing (57.15.08) Power Steering System Vacuum Filling and Bleeding Steering Gear Centralizing

211‐02: Power Steering Specification Description and Operation Power Steering Diagnosis and Testing Power Steering Removal and Installation Steering Gear (57.10.01) Steering Gear Bushing (57.10.30) 211‐03: Steering Linkage Specification Description and Operation Steering Linkage 211‐04: Steering Column Specification Description and Operation Steering Column Removal and Installation Steering Column Lower Shaft (57.40.05) 211‐05: Steering Column Switches Specification Description and Operation Steering Column Switches Removal and Installation Steering Column Multifunction Switch (86.65.92) 3: Powertrain 303: Engine 303‐00: Engine System ‐ General Information

303‐01: Engine Diagnosis and Testing Engine DTC P1392 VVT solenoid A circuit low input DTC P1397 VVT solenoid B circuit low input DTC P1393 VVT solenoid A circuit high input DTC P1398 VVT solenoid B circuit high input DTC P1396 VVT solenoid B malfunction Pinpoint test A: P1392 (P1397) VVT solenoid circuit low input Pinpoint test B: P1393 (P1398) VVT solenoid circuit high input Pinpoint test C: P1396 VVT solenoid malfunction In‐Vehicle Repair Connecting Rod Bearings (12.17.16) Crankshaft Front Seal Vehicles Without: Supercharger (12.21.14) Crankshaft Front Seal Vehicles With: Supercharger (12.21.14) Crankshaft Inner Sprocket 4.0L, Vehicles Without: Supercharger (12.65.76) Crankshaft Inner Sprocket 3.2L (12.65.76) Crankshaft Outer Sprocket (12.65.75) Crankshaft Pulley Vehicles Without: Supercharger (12.21.09) Crankshaft Pulley Vehicles With: Supercharger (12.21.09) Crankshaft Rear Seal Vehicles Without: Supercharger (12.21.20) Crankshaft Rear Seal Vehicles With: Supercharger (12.21.20) Cylinder Head LH (12.29.02) Cylinder Head RH (12.29.03) Engine Front Cover (12.65.01) Engine Front Cover Gasket (12.65.04) Exhaust Camshaft LH (12.13.17) Exhaust Camshaft RH (12.13.15) Exhaust Camshaft Sprocket LH 4.0L, Vehicles Without: Supercharger (12.65.74) Exhaust Camshaft Sprocket LH 3.2L/4.0L, Vehicles With: Supercharger (12.65.74) Exhaust Camshaft Sprocket RH 4.0L, Vehicles Without: Supercharger (12.65.73) Exhaust Camshaft Sprocket RH 3.2L/4.0L, Vehicles With: Supercharger (12.65.73) Exhaust Manifold LH (30.15.55) Exhaust Manifold RH (30.15.56) Exhaust Manifold LH and RH (30.15.57) Exhaust Manifold Gasket LH (30.15.58) Exhaust Manifold Gasket RH (30.15.59) Exhaust Manifold Gasket LH and RH (30.15.60)

Flexplate Vehicles Without: Supercharger (12.53.13) Flexplate Vehicles With: Supercharger (12.53.13) Intake Camshaft LH (12.13.16) Intake Camshaft RH (12.13.14) Intake Manifold (30.15.01) Intake Manifold Gaskets (30.15.08) Intake Manifold LH (18.50.26) Intake Manifold RH (18.50.25) Intake Manifold Gasket LH (18.50.28) Intake Manifold Gasket RH (18.50.27) Oil Pan (12.60.44) Oil Pan Gasket (12.60.38) Oil Pressure Switch (88.25.07) Oil Pump Vehicles Without: Supercharger (12.60.26) Oil Pump Vehicles With: Supercharger (12.60.26) Primary Timing Chain LH 4.0L, Vehicles Without: Supercharger (12.65.67) Primary Timing Chain LH 3.2L/4.0L, Vehicles With: Supercharger (12.65.67) Primary Timing Chain RH (12.65.66) Primary Timing Chain Inner Guide LH (12.65.58) Primary Timing Chain Inner Guide RH (12.65.60) Primary Timing Chain Outer Guide LH (12.65.61) Primary Timing Chain Outer Guide RH (12.65.57) Primary Timing Chain Tensioner LH (12.65.55) Primary Timing Chain Tensioner RH (12.65.54) Secondary Timing Chain LH (12.65.69) Secondary Timing Chain RH (12.65.68) Secondary Timing Chain Tensioner LH 4.0L, Vehicles Without: Supercharger (12.65.64) Secondary Timing Chain Tensioner LH 3.2L/4.0L, Vehicles With: Supercharger (12.65.64) Secondary Timing Chain Tensioner RH 4.0L, Vehicles Without: Supercharger (12.65.63) Secondary Timing Chain Tensioner RH 3.2L/4.0L, Vehicles With: Supercharger (12.65.63) Upper Oil Pan 3.2L (12.60.48) Upper Oil Pan 4.0L, Vehicles Without: Supercharger (12.60.48) Upper Oil Pan 4.0L, Vehicles With: Supercharger (12.60.48)

1997-2003 Jaguar XJ XJ8 XJR X308 Service & Repair Manual

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