2003-2008 Jaguar S-Type (X200) Service & Repair Manual

Workshop Manual 2002.5 MY On

TABLE OF CONTENTS 1: General Information 100: Service Information 100-00: General Information Description and Operation About This Manual Application and Use of Specifications General Service Information Health and Safety Precautions How To Use This Manual Important Safety Instructions Road/Roller Testing Solvents, Sealants and Adhesives Standard Workshop Practices 100-01: Identification Codes Description and Operation Identification Codes - VIN Range: M45255->N52047 Identification Codes - VIN Range: N52048->N99999 100-02: Jacking and Lifting Description and Operation Jacking Lifting 100-04: Noise, Vibration and Harshness Description and Operation Noise, Vibration and Harshness (NVH) Diagnosis and Testing Noise, Vibration and Harshness (NVH) General Procedures Exhaust System Neutralizing

2: Chassis 204: Suspension 204-00: Suspension System - General Information Specification Description and Operation Wheel Alignment Angles Diagnosis and Testing Suspension System General Procedures Camber and Caster Adjustment Four-Wheel Alignment Front Toe Adjustment (57.65.01) Rear Toe Adjustment (57.65.08) Wheel Bearing Inspection 204-01: Front Suspension Specification Description and Operation Front Suspension Diagnosis and Testing Front Suspension Removal and Installation Front Lower Arm (60.35.53) Rear Lower Arm (60.35.54) Rear Lower Arm Bushing (60.35.56) Shock Absorber and Spring Assembly (60.30.02) Shock Absorber Bushing (60.30.16) (60.30.23) Front Stabilizer Bar (60.10.01) - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Front Stabilizer Bar (60.10.01) - 2.7L V6 - TdV6 Front Stabilizer Bar (60.10.01) - V8 4.2L Petrol/V8 S/C 4.2L Petrol Front Stabilizer Bar Link (60.10.02) Stabilizer Bar Link Bushing (60.10.03) Upper Arm LH (60.35.41) Upper Arm RH (60.35.42) Front Wheel Bearing and Wheel Hub (60.25.03) Wheel Knuckle (60.25.23)

Disassembly and Assembly Shock Absorber and Spring Assembly (60.30.21) 204-02: Rear Suspension Specification Description and Operation Rear Suspension Diagnosis and Testing Rear Suspension Removal and Installation Lower Arm (64.35.43) Shock Absorber and Spring Assembly Shock Absorber Lower Bushing (64.30.39) Rear Stabilizer Bar (64.35.08) Upper Arm (64.25.31) Rear Wheel Bearing (64.15.14) Disassembly and Assembly Shock Absorber and Spring Assembly 204-04: Wheels and Tires Specification Description and Operation Wheels and Tires Diagnosis and Testing Wheels and Tires Removal and Installation Wheel and Tire (74.20.05) 204-05: Vehicle Dynamic Suspension Description and Operation Vehicle Dynamic Suspension Diagnosis and Testing Vehicle Dynamic Suspension Removal and Installation Accelerometer (86.56.54) Adaptive Damping Module (86.56.35) Front Vertical Accelerometer (86.56.53) Rear Vertical Accelerometer (86.56.55)

205: Driveline 205-00: Driveline System - General Information Description and Operation Driveline System Diagnosis and Testing Driveline System General Procedures Driveline Angle Inspection 205-01: Driveshaft Specification Description and Operation Driveshaft Diagnosis and Testing Driveshaft General Procedures Driveshaft Runout and Balancing Removal and Installation Driveshaft (47.15.01) 205-02: Rear Drive Axle/Differential Specification Description and Operation Rear Drive Axle and Differential Diagnosis and Testing Rear Drive Axle and Differential In-Vehicle Repair Drive Pinion Seal (51.20.01) Removal and Installation Axle Assembly (51.25.13) - Vehicles Without: Differential Drain Plug Axle Assembly (51.25.13) - Vehicles With: Differential Drain Plug Axle Housing Bushing (64.25.30)

205-05: Rear Drive Halfshafts Specification Description and Operation Rear Drive Halfshafts Diagnosis and Testing Rear Drive Halfshafts Removal and Installation Rear Halfshaft (47.10.13) Inner Constant Velocity (CV) Joint Boot (47.10.33) Outer Constant Velocity (CV) Joint Boot (47.10.32) 206: Brake System 206-00: Brake System - General Information Specification - VIN Range: M45255->N52047 Specification - VIN Range: N52048->N99999 Description and Operation Brake System - VIN Range: M45255->N52047 Brake System - VIN Range: N52048->N99999 Diagnosis and Testing Brake System General Procedures Brake Disc Runout Check Brake System Bleeding (70.25.03) - VIN Range: M45255->N52047 Brake System Bleeding (70.25.03) - VIN Range: N52048->N99999 206-03: Front Disc Brake Specification - VIN Range: M45255->N52047 Specification - VIN Range: N52048->N99999 Description and Operation Front Disc Brake - VIN Range: M45255->N52047 Front Disc Brake - VIN Range: N52048->N99999 Diagnosis and Testing Front Disc Brake Removal and Installation Brake Disc Shield (70.10.18) - Vehicles With: Standard Brakes 206-04: Rear Disc Brake

Specification - VIN Range: M45255->N52047 Specification - VIN Range: N52048->N99999 Description and Operation Rear Disc Brake - VIN Range: M45255->N52047 Rear Disc Brake - VIN Range: N52048->N99999 Diagnosis and Testing Rear Disc Brake Removal and Installation Brake Caliper (70.55.03) (70.55.25) - VIN Range: N52048->N99999 Brake Disc (70.10.11) - VIN Range: N52048->N99999 Brake Disc Shield (70.10.19) Brake Pads (70.40.03) - VIN Range: N52048->N99999 206-05: Parking Brake and Actuation Specification Description and Operation Parking Brake Diagnosis and Testing Parking Brake - VIN Range: M45255->N13088 Parking Brake - VIN Range: N13089->N52047 Parking Brake - VIN Range: N52048->N99999 General Procedures Parking Brake Cable Tension Release Removal and Installation Parking Brake Cable (70.35.29) Parking Brake Module (70.35.47) Parking Brake Pads (70.40.04) - Vehicles With: High Performance Brakes Parking Brake Release Actuator (70.35.45) Parking Brake Switch (70.35.46) 206-06: Hydraulic Brake Actuation Specification Description and Operation Hydraulic Brake Actuation Diagnosis and Testing Hydraulic Brake Actuation Removal and Installation

Brake Fluid Reservoir (70.30.16) - V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 – AJV6/3.0L NA V6 - AJ27 Brake Fluid Reservoir (70.30.16) - 2.7L V6 - TdV6 Brake Master Cylinder (70.30.08) - V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 – AJV6/3.0L NA V6 - AJ27 Brake Master Cylinder (70.30.08) - 2.7L V6 - TdV6 206-07: Power Brake Actuation Specification Description and Operation Brake Booster Diagnosis and Testing Power Brake System Removal and Installation Brake Booster (70.50.17) Brake Vacuum Pump - 2.7L V6 - TdV6 206-09: Anti-Lock Control - Stability Assist Specification Description and Operation Anti-Lock Control - Stability Assist - VIN Range: M45255->N52047 Anti-Lock Control - Stability Assist - VIN Range: N52048->N99999 Diagnosis and Testing Anti-Lock Control - Stability Assist - VIN Range: M45255->N52206 Anti-Lock Control - Stability Assist - VIN Range: N52207->N99999 Removal and Installation Anti-Lock Brake System (ABS) Module (70.60.02) Brake Master Cylinder Pressure Transducer Brake Pedal Travel Sensor - VIN Range: M45255->N52206 Front Wheel Speed Sensor (70.60.03) Hydraulic Control Unit (HCU) (70.60.18) (70.60.19) - VIN Range: M45255->N52206 Hydraulic Control Unit (HCU) (70.60.18) (70.60.19) - VIN Range: N52207->N99999 Rear Wheel Speed Sensor (70.60.04) Steering Wheel Rotation Sensor (86.56.58) Yaw Rate Sensor and Accelerometer (86.56.64)

211: Steering System 211-00: Steering System - General Information Specification Description and Operation Steering System Diagnosis and Testing Steering System General Procedures Power Steering System Bleeding (57.15.02 ) Power Steering System Flushing (57.15.08) 211-02: Power Steering Specification Description and Operation Power Steering Diagnosis and Testing Power Steering Removal and Installation Power Steering Control Valve Actuator (57.10.32) - Vehicles Built From: 02/2004 Power Steering Control Valve Actuator (57.10.32) - Vehicles Built Up To: 01/2004 Power Steering Fluid Cooler (57.15.11) - V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Power Steering Fluid Cooler (57.15.11) - 2.7L V6 - TdV6 Power Steering Fluid Reservoir (57.15.08) Power Steering Pump (57.20.14) - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27 Power Steering Pump (57.20.14) - 2.7L V6 - TdV6 Power Steering Pump (57.20.14) - 2.7L V6 - TdV6 Power Steering Pump (57.20.14) - V8 4.2L Petrol/V8 S/C 4.2L Petrol Steering Gear (57.10.01) Steering Gear Bushing (57.10.30) 211-03: Steering Linkage Specification Description and Operation Steering Linkage Diagnosis and Testing Steering Linkage

Removal and Installation Steering Gear Boot (57.10.29) Tie Rod End (57.55.02) 211-04: Steering Column Specification Description and Operation Steering Column Diagnosis and Testing Steering Column Removal and Installation Ignition Switch Lock Cylinder (57.40.29) Steering Column (57.40.01) Steering Wheel (57.60.01) Disassembly and Assembly Steering Column 211-05: Steering Column Switches Description and Operation Steering Column Switches Diagnosis and Testing Steering Column Switches Removal and Installation Steering Column Lock Actuator (57.40.41) Steering Column Multifunction Switch LH (86.65.78) Steering Column Multifunction Switch RH (86.65.41)

2003-2008 Jaguar S-Type (X200) Service & Repair Manual

You're Reading a Preview

Recently Viewed