2000-2004 Iveco Daily Service & Repair Manual

DAILY VEHICLE 4X4 RANGE BODYBUILDER INSTRUCTIONS L I G H T R A N G E ISSUE 2007

Print 603.93.761 Base - May 2007 Update data DAILY 4x4 Bodybuilders instructions Print 603.93.761 - 1 st edition Base - May 2007 UPDATE DATA Section Description Page Revision date

Base - May 2007 Print 603.93.761 Update data

This publication provides the data, features and instructions for vehicle fitting and modifications. It is intended for qualified, skill personnel. The body builder is responsible for designing the fitting, its modification and execution, and will have to ensure compliance with the provisions both of this publication and the law regulations in force. Prior to carrying out any work, make sure you have the publication of the vehicle model on which you are about to work. Also make sure that all the accident-prevention equipment such as, for instance, goggles, helmet, gloves, boots, etc. as well as the working, lifting and handling equipment are available and in good working order. Finally, make sure that you operate on the vehicle in such conditions as to ensure maximum safety. The execution of the work by strictly complying with the above provisions, as well as the use of the components shown, ensure that the work is carried out correctly and safely. Any change, modification or fitting not covered by this manual and not expressly authorized in written by IVECO will relieve the latter of any responsibility and make, in particular, the vehicle guarantee null and void. IVECO is available to provide all and every explanation required to carry out the work and also help you handle the cases not dealt with in this publication. After every single intervention, the functioning, efficiency and safety conditions established by IVECO shall be restored. Contact the IVECO service network for vehicle set-up, if necessary. IVECO shall not be responsible for any change, modification or fitting concerning the vehicle. The data and information contained in this publication may not be updated due to the changes made by IVECO, at any time, for technical or commercial reasons, or to make the vehicles comply with the law regulations in force in the different countries. In case of disagreement between the provisions included herein and the actual vehicle make-up, contact IVECO prior to carrying out any work. General danger It includes the dangers of above described signals. Danger of serious damage for the vehicle Partial or complete non observance of these prescriptions can cause serious damages to the vehicle and sometimes guarantee lapse too. Environment protection It indicates correct behaviour in order that vehicle use is environmentally friendly as much as possible. Danger for persons Missing or incomplete observance of these prescriptions can cause serious danger for persons’ safety. Symbols - Warnings ! Foreword It indicates an additional explanation for a piece of information. NOTE Print 603.93.761 Base - May 2007 Foreword

Page header and footer interpretation Vehicle type Section title Section number - page number Print number Chapter title Basic edition - month year Base - May 2007 Print 603.93.761 Foreword

Print 603.93.761 Base - May 2007 Index of section INDEX OF SECTION Section General specifications 1 Chassis modifications 2 Fitting superstructures 3 Power Take-offs 4 Specific information and instructions 5

Base - May 2007 Print 603.93.761 Index of section

GENERAL SPECIFICATIONS 1-1 DAILY 4X4 Print 603.93.761 Base - May 2007 Index Index SECTION 1 General specifications Page 1.1 Aim of bodybuilders instructions 1-3 1.2 IVECO approval for changes and fittings 1-3 1.3 Liabilities 1-4 1.4 Guarantees 1-4 1.5 Request for approval 1-4 1.6 IVECO technical documents available by means of computer 1-5 1.7 Trademarks and Logos 1-5 1.8 Legal Provisions 1-5 1.9 Prevention of accidents 1-6 1.10 Choice of material to use: Ecology - Recycling 1-6 1.11 Vehicle delivery 1-7 1.12 Vehicles identification 1-8 1.13 Dimensions and masses 1-9 1.13.1 General Specifications 1-9 1.13.2 Determining the Centre of Gravity of the Body and Payload 1-10 1.13.3 Observing the Permitted Weights 1-13 1.14 Instructions for the Correct Functioning of the Parts of the Vehicle and Accessibility for Maintenance 1-14 1.15 Quality System management 1-15 1.16 Vehicle maintenance 1-15 1.17 Conventions 1-16

1-2 GENERAL SPECIFICATIONS DAILY 4X4 Base - May 2007 Print 603.93.761 Index

GENERAL SPECIFICATIONS 1-3 DAILY 4X4 Print 603.93.761 Base - May 2007 Aim of bodybuilders instructions Aim of bodybuilders instructions 1.1 Aim of bodybuilders instructions The purpose of this publication is to provide data, specifications and instructions for the bodybuilding and conversion of an original IVECO vehicle to ensure the functionality, safety and reliability of the vehicle and its components. 1.2 IVECO approval for changes and fittings Changes must be carried out in accordance with the requirements set out in the following guidelines. The following may be carried out only with IVECO’s approval after submitting a copy of the documentation required for technical evaluation of the proposed change (drawings, calculations, technical report etc.): - wheelbase modifications, whereby the value of the newly obtained wheelbase does not fall within the minimum and maximum values available within the IVECO range for the same vehicle; - work carried out on the braking system; - work carried out on the suspension system; - steering wheel modifications; - changes to the stabiliser bars and suspensions; - changes to the cab, cab supports, locking and tipping devices; - changes to the engine intake and exhaust systems - engine cooling system modifications; - power unit and driving component modifications; - work carried out on front and rear axles; - fitting decelerator brakes; - fitting power take-offs; - changing the tyre dimensions; - coupling device (hooks, fifth wheels) modifications; - electric/electronic unit modifications. The other modifications of fittings covered by the following standards and made in compliance with the same do not require specific approval from IVECO. Any modification or fitting not covered by these standards shall, on the contrary, be authorized by IVECO in advance.

2000-2004 Iveco Daily Service & Repair Manual

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