2000 Hyundai TIBURON (RC)-PDF G 2.0 DOHC Service & Repair Manual

GENERAL INFORMATION

GI-2 GENERALINFORMATION GENERALINFORMATION GENERALINFORMATION_seciooso HOWTOUSETHISMANUAL Thismanualisdividedinto17sections.Thefirstpageofeach sectionismarkedwithablacktabattheedgeofthepage.You canquicklyfindthefirstpageofeachsectionwithoutlooking throughthefulltableofcontents. Eachsectionincludestheessentialremoval,installation,adjustmentandmaintenanceproceduresforservicingallbodystyles. Thisinformationiscorrectatthetimeofpublication. AnINDEXisprovidedonthefirstpageofeachsectiontoguide youtotheitemtobereplaced TROUBLESHOOTINGtablesareincludedforeachsystemtohelp youdiagnosethesystemproblemandfindthecause.Therepair foreachpossiblecauseisreferredtointheremedycolumnto quicklyleadyoutothesolution.

GENERALINFORMATION VEHICLEIDENTIFICATIONNUMBERLOCATION _srcioo10 Thevehicleidentificationnumber(V.I.N.)isstampedontheupper rightsideofthecowltopfrontpanel. VEHICLEIDENTIFICATIONNUMBER B6GIOO1A 1.Wordmanufacture'sidentificationcode6.Enginetype KMH-HyundaiMotorCompany,KoreaF-1975cc 2.Lineanddrivetype7.Checkdigit J-LHDMathematicallydeterminedtovalidateframe K-RHDnumbers. 3.Bodytype8.Productionyear F-2DoorSedanW-1998 G-2DoorCoupeX-1999 W-5DoorWagonY-2000 4.Series(Bodystyleandversion)1-2001 1-Standard(L)9.Plantcode| 2-Deluxe(GL)U-Ulsanplant 3-Superdeluxe(GLS) 10.Vehicleproductionsequencenumber 5.Restraintsystem 3-D:Activebelt+A/Bag P:ActiveorPassivebelt 4-D:Activebelt+A/Bag P:Activebelt+A/Bag (D:Driverside,P:Passengerside) 5-DepoweredA/bag B7GIO01A 000001-999999

GI-4 GENERALINFORMATION ENGINEIDENTIFICATIONNUMBERLOCATIONsrcicoz0 Theengineidentificationplateisstampedontherightfrontside ofthetopedgeofthecylinderblock. ENGINEIDENTIFICATIONNUMBER Engineidentificationnumberconsistsof11digits. G4GFY0OOOO1 f2e4d 1.Enginefuel G:Gasoline 2.Enginerange 4:Inline4cycle4cylinder 3.Enginedevelopmentorder A-Z 4.Enginecapacity F:1975cc 5.Productionyear W:1998X:1999Y:20001:2001 6.Engineproductionsequencenumber 000001-999999 B6GIO02A V5GI004A

GENERALINFORMATIONGI-5 TRANSAXLENUMBERIDENTIFICATION_sreicos0 DESCRIPTION(AUTOMATICTRANSAXLE) B6GIO03A OOOOQO1 IT] B19 Ib —_ X00-004B 1.Model U:A4BF2 2.Productingyear V:1998 W:1999 X:2000 1:2001 3.Finalgearratio N:3.977(Sedan,Wagon)Q:4.345(Coupe) 4.Classificationofdetail C:2.0Coupe,E:2.0Sedan,Wagon 5.Classificationofdetail D:DamperSpringtype 6.Spare 7.Transaxleproductionsequencenumber DEFINITIONOFTERMSvscioo20 STANDARDVALUE(SERVICESTANDARD) Indicatesthevalueusedasthestandardforjudgingthequality ofapartorassemblyoninspectionorthevaluetowhichthepart orassemblyiscorrectedandadjusted.Itisgivenbyatolerance.

GI-6GENERALINFORMATION SERVICELIMIT Showsthestandardforjudgingthequalityofapartorassembly oninspectionandmeansthemaximumorminimumvaluewithin therangethatthepartorassemblycanfunction.Itisavalue establishedoutsidetherangeofstandardvalue. NOTE,WARNING,CAUTIONANDABBREVIATION NOTE Informationtohavetoknowinreferencetoarepairservice. WARNING Informationaboutanactivitythatcouldcausedamagetothe vehicle. CAUTION Informationaboutanactivitythatcouldcauseinjuryor damagetothedriver,occupantsorrepairpersonnel. ABBREVIATION DOHC:DoubleOverHeadCamshaft BODYDIMENSIONMEASUREMENTasspoo10 1.Basically,allmeasurementsinthismanualaretakenwitha trackinggauge. 2.Whenameasuringtapeisused,checktobesurethereis noelongation,twistingorbending 3.Formeasuringdimensions,bothprojecteddimensionand dimensionmeasuredactuallyareusedinthismanual. PROJECTEDDIMENSIONS 1.Thesearethedimensionsmeasuredwhenthemeasurement pointsareprojectedfromthevehicle’ssurface,andarethe referencedimensionsusedforbodyalterations. 2.Ifthelengthofthetrackinggaugeprobesareadjustable, measureitbylengtheningoneoftwoprobesaslongasthe differentvalueinheightofthetwosurfaces. ipo (rosie“oretesdensionFZ” AS5BDOOTA

GENERALINFORMATION MEASUREDACTUALLYDIMENSIONS 1.Thesedimensionsindicatetheactuallineardistancebetween measurementpoints,andareusedasthereferencedimensionsforuseifatrackinggaugeisusedformeasurement. 2.Measurebyfirstadjustingbothprobestothesamelength (A=A’). NOTE Checktheprobesandgaugeitselftomakesurethereis nofreeplay. MEASUREMENTPOINT 1.Measurementsshouldbetakenatthecenterofthehole. ADJUSTMENTasciczoo Usegaugesandtesterstocorrectlyadjustthepartstotheir standardvalues. REMOVINGPARTS -soz0001s Firstfindthecauseoftroubleandthenmakesurewhether removingordisassemblingisnecessarybeforestartingthejob. | —Proce :|Height| |= diension Holecenter UJ A5BD001C

GI-8GENERALINFORMATION DISASSEMBLYsoz0014 lfthedisassemblyprocedureiscomplex,requiringmanypartstobedisassembled,allpartsshouldbedisassembledinawaythatwillnotaffecttheirperformanceorexternalappearance. 1.[Inspectingparts Whenmoved,eachpartshouldbecarefullyinspectedfor malfunction,deformation,damageandotherproblems. Y00-006A 2.Arrangementofparts Alldisassembledpartsshouldbecarefullyarrangedfor reassembly. Besuretoseparateorotherwiseidentifythepartstobe replacedfromthosethatwillbereused. Y00-006B 3.Cleaningpartsforreuse Allpartstobereusedshouldbecarefullyandthoroughly cleanedintheappropriatemethod. Y00-006C PARTS$0200015 Whenreplacingparts,useHYUNDAIgenuineparts. HYUNDAI Genuine Parts Madeinkorea Y00-006D

GENERALINFORMATION REASSEMBLYsozcoi6 Standardvalues,suchastorquesandcertainadjustments,must bestrictlyobservedwhenreassemblingallparts. lfremoved,replacethefollowingpartswithnewones. Oilseals Gaskets O-rings Lockwashers Cotterpins(splitpins) Nylonnuts oar won Dependingontheirlocation 1.Sealantshouldbeappliedtogaskets. 2.Oilshouldbeappliedtothemovingcomponentsofparts. 3.Specifiedoilorgreaseshouldbeappliedattheprescribed locations(oilseals,etc.)beforeassembling. RUBBERPARTSANDTUBING_so2m018 Alwayspreventgasolineoroilfromtouchingrubberpartsor tubing. Y00-006E WY / Y00-007A Y00-007D

GI-10GENERALINFORMATION STANDARDPARTSTIGHTENINGTORQUETABLEsoac0z2 BoltnominaldiameterPitchTorqueNm(kg.cm,Ib.ft) (mm)(mm)HeadMark4HeadMark7 Y00-012AY0O0-012BY00-012CY00-012D 4—, PAM|ytyivntinG)mm M50.83-4(30-40,2.2-2.9)5-6(50-60,3.6-4.3) M61.05-6(50-60,3.6-4.3)9-11(90-110,6.5-8.0) M81.2512-15(120-150,9-11)20-25(200-250,14.5-18.0) M101.2525-30(250-300,18-22)30-50(400-500,29-36) M120=|1.25|35-45(350-450,25-32)60-80(600-800,43-58) M141.575-85(750-850,55-60)120-140(1,200-1,400,85-100) M161.5110-130(1,100-1,300,80-95)180-210(1,800-2,100,130-150) M181.5160-180(1,600-1,800,115-130)260-300(2,600-3,000,190-215) M201.5220-250(2,200-2,500,160-180)|360-420(3,600-4,200,260-300) M221.5290-330(2,900-3,300,210-240)|480-550(4,800-5,500,350-400) M241.5360-420(3,700-4,200,270-300)|610-700(6,100-7,000,440-505) NOTE 1)Thetorquesshowninthetablearestandardvalues applicabletotighteningperformedunderthefollowing conditions: eNutsandboltsaremadeofsteelbar,andgalvanized. ¢Galvanizedplainsteelwashersareinserted. _¢Allnuts,boltsandplainwashersaredry. 2)Thetorquesshowninthetablearenotapplicable: ¢IfSpringwashers,toothedwashersandthelikeare inserted. eIfplasticpartsarefastened. °Ifself-tappingscrewsorself-lockingnutsareused. eIfthreadsandsurfacesarecoatedwithoil. 3)Reducethetorquesgiveninthetableaboveforthe followingconditions: eIfspringwashersareused:85% eifthreadsandbearingsurfacesarestainedwithoil: 85%

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2000 Hyundai TIBURON (RC)-PDF G 2.0 DOHC Service & Repair Manual

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