2005 Hyundai SONATA (EF) G 2.4 DOHC Service & Repair Manual

SONATA(EF) > 2005 > G 2.4 DOHC > General Information - IDENTIFICATION NUMBER LOCATIONS IDENTIFICATION NUMBER DESCRIPTION VEHICLE IDENTIFICATION NUMBER 1. Geographic zone

- K : Korea 2. Manufacturer - M : Hyundai motor company 3. Vehicle type - H : Passenger 4. Vehicle line - W : EF SONATA 5. Body type - F : Sedan 4 - Door 6. Model & Series - 1 : STANDAD (L) - 2 : DELUXE (GL) - 3 : SUPER DELUXE (GLS) 7. Restraint system - 3 : Drive side - Active belt and air bag Passenger side - Active belt or passive belt - 4 : Both side - Active belt and air bag - 5 : Depowered - Air bag 8. Engine type - H : Gas 2.7 V6 - S : Gas 2.4 DOHC 9. Check digit - 0 ~ 9, X 10. Production year - 3: 2003, 4 : 2004, 5 : 2005, 6 : 2006 11. Plant of production - A : Asan (Korea) 12. Vehicle production sequence number - 000001 ~ 999999 PAINT CODE CODE COLOR NW Noble White EB Ebony Black AR Canton Cherry QD Urban Gray TT Exotic Silver VL Celadon Green XO Gentle Green YQ Ardor Bule GU Light Belge MO White Pearl BX Bright Silver OZ Lotus Green UX Ultra Silver ENGINE IDENTIFICATION NUMBER

1. Engine fuel - G : Gasoline 2. Engine range - 4 : In line 4 cycle 4 cylinder - 6 : In line 4 cycle 6 cylinder 3. Engine development order - J : Sirius-II engine - B : Delta engine 4. Engine capacity - A : 2656 cc - S : 2351 cc 5. Production year - 3 : 2003, 4 : 2004, 5 : 2005, 6 : 2006 6. Engine production sequence number - 000001 ~ 999999 TRANSMISSION IDENTIFICATION NUMBER MANUAL 1) Model - L : M5GF1 2) Production year - 2 : 2002, 3 : 2003, 4 : 2004 - 5 : 2005, 6 : 2006, 7 : 2007 3) Gear ratio - A : 3.882 - N : 4.063 4) Transmission production sequence number - 000001 ~ 999999 AUTOMATIC 1) Model - N : F4A42-2 2) Production year - 2 : 2002, 3 : 2003, 4 : 2004 - 5 : 2005, 6 : 2006, 7 : 2007

3) Gear ratio - M : 3.770 4) Detailad classification - JD : 2.4 DOHC - LD : 2.7 V6 5) Spare 6) Transmission production sequence number - 000000 ~ 999999 WARNING / CAUTION LABEL LOCATIONS AIR BAG WARNING / CAUTION LABEL

AIR BAG WARNING / CAUTION LABEL (CONT''D)

WARNING / CAUTION LABEL (CON''T) A : SRS INFORMATION WARNING Death or serious injury can occur. • Children 12 and under can occur. • The back seat is the safest place for children. • Never put a rear-facing child seat in the front. • Sit as far back as possible from the airbag. • Alway use seat belts and child restraints.

B : WARNING SEE OWNER''S MANUAL This car is equipped a side airbag for each front seat. • Do not use any accessory seat covers. • Use of other seat covers could reduce the effect of the system. • Do not install any accessories on the side or rear the side airbag. • Do not use excessive force on the side of the seal. • For further information, see the owner''s manual. C : CAUTION AIRBAG ESPE UNIT Detach connector before unmounting. Assemble strictly according to manual instructions. D : PASSENGER MODULE CAUTION CAUTION Don''t open, remove or transfer to another vehicle. Risk of malfunction and bodily injury! This unit is to be installed and/or dismantled by trained personnel only. This item contains an explosive to be installed igniter. E : SUPPLEMENTAL RESTRAINT SYSTEM (AIRBAG) INFORMATION • The airbag is a Supplement Restraint System (SRS). You must always wear the seat belts. • The airbag system condition is normal when the "SRS" lamp in the cluster flashes approximately 6 times after the ignition key is turned on and then goes off. • If any of the following condition occur, the system must be serviced. • "SRS" lamp dose not light up when the key is turned on. • "SRS" lamp stays lit or flashes continuously. • The airbag has inflated. • The airbag system must be inspected by an authorized dealer ten years after the vehicle manufacture date shown on the certification label, located on left front door opening area. • WARNING Failure to the above instructions may result injury to you or other occupants in the vehicle. • See the "SRS" section in owner''s Manual for more information about airbags. EMISSION CONTROL LABEL Emission Grop Identification EXAMPLE :

A : U.S.A THIS VEHICLE CONFORMS TO U.S EPA NLEV AND REGULATIONS APPLICABLE TO 2004 MODEL YEAR NEW LEV PASSENGER CARS. CANADA THIS VEHICLE CONFROMS TO CANADA AND TO U.S EPA NLEV REGULATIONS APPLICABLE TO 2004 MODEL YEAR NEW LEV PASSENGER CARS. B : 1) Model Year - 4 : 2004 2) Manufacturer Subcode - HYX : HYUNDAI MOTOR 3) Family Type - V : Passenger car 4) Displacement 5) Sequence Characters C : 1) Model Year - 4 : 2004 2) Manufacturer Subcode - HYX : HYUNDAI MOTOR 3) Family Type

- R : EVAP/ORVR 4) Canister Work Capacity 5) Sequence Characters LIFT AND SUPPORT POINT When heavy rear components such as suspension, fuel tank, spare tire, tailgate and trunk lid are to be removed, place additional weight in the luggage area before hoisting . When substatial weight is removed from the rear of the vehicle the, center of gravity may change and cam cause the vehicle to tip forward on the hoist. • Since each tire/wheel assembly weights approximately 30lbs(14kg), placing the front wheels in the luggage area can assist with weight distribution. • Use the same support points to support the vehicle on safely stands. 1. Place the lift blocks under the support points as shown in the illustration. 2. Raise the hoist a few inches (centimerers) and rock the vehicle to be sure it is firmly supported. 3. Raise the hoist to full height to inspect the lift points for secure support. TOWING If the vehicle needs to be towed, call a professional towing service. Never tow vehicle with just a rope or chain. It is very dangerous. Emergency Towing

There are three propular methods of towing a vehicle : Flat - bed Equipment- The operator loads the vehicle on the back of truck. This is best way of transporting the vehicle. Wheel Lift Equipment- The tow truck uses two pivoting arms that go under the tires (front or rear) and lift them off the ground. The other two wheels remain on the ground. Sling type Equipment- The tow truck metel cables with hooks on the ends. These hooks go around parts of the frame or suspension, and the cables lift that end of the vehicle off the ground. The vehicle''s suspension and body can be seriously damaged if this method of towing is attempted. If the vehicle cannot be transported by flat-bed, if should be towed with the front wheels off the ground. If due to damage, the vehicle must be toward with the front wheels on the ground, do not following : Manual Transmission • Release the parking brake. • Shift the transmission to neutral. Automatic Transmission • Release the parking brake. • Start the engine. • Shift to [D] position, then [N] position. • Turn off the engine. • Improper towing preparation will damage the transmission. Follow the above procedure exactly. Follow the above procedure exactly. If you cannot shift the transmission or start the engine (automatic transmission), your vehicle must be transported on a flat-bed. • It is best to tow vehicle no farther than 19miles (30km), and keep the speed below 30mph (50km/h). • Trying to lift or tow your vehicle by the bumpers will cause serious damage. The bumpers are not designed to support the vehicle''s weight. FRONT : REAR : Tightening Torque Table Of Standard Parts BOLT (Nominal diameter) NUT (Nominal diameter)

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2005 Hyundai SONATA (EF) G 2.4 DOHC Service & Repair Manual

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