2016 Honda Pilot OEM Service & Repair Manual

Service Information The service and repair information contained in this manual is intended for use by qualified, professional technicians. Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could also damage the vehicle or create an unsafe condition. This manual describes the proper methods and procedures for doing service, maintenance, and repairs. Some procedures require the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, a service procedure, or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the vehicle. If you need to replace any parts, always use the correct parts supplied by a Honda dealer. Never use inferior quality parts. FOR YOUR CUSTOMER'S SAFETY Proper service and maintenance are essential to the customer's safety and the reliability of the vehicle. Any error or oversight while servicing a vehicle can result in faulty operation, damage to the vehicle, or injury to others. Improper service or repairs can create an unsafe condition that can cause your customers or others to be seriously hurt or killed. Follow the procedures and precautions in this manual and other service materials carefully. FOR YOUR SAFETY Because this manual is intended for the professional service technician, we do not provide warnings about many basic shop safety practices (for example, hot parts－wear gloves). If you have not received shop safety training or do not feel confident about your knowledge of safe servicing practices, we recommend that you do not attempt to do the procedures described in this manual. Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed. Follow the procedures and precautions in this manual carefully. Some of the most important general service safety precautions follow this text. However, we cannot warn you of every conceivable hazard that can arise in doing service and repair procedures. Only you can decide whether or not you should do a given task. IMPORTANT SAFETY PRECAUTIONS Make sure you have a clear understanding of all basic shop safety practices, and that you are wearing appropriate clothing and using safety equipment. When doing any service task, be especially careful of the following: － Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to do the tasks safely and completely. － Protect your eyes by using proper safety glasses, goggles, or face shields anytime you hammer, drill, grind, or work around pressurized air or liquids and springs, or other stored-energy components. If there is any doubt, put on eye protection. － Use other protective wear when necessary, such as gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves. － Protect yourself and others whenever you have the vehicle up in the air. Anytime you raise the vehicle, either with a lift or a jack, make sure that it is always securely supported. Use safety stands if needed. － Protect yourself by wearing an approved welding helmet, gloves, and safety shoes anytime you are welding. You can receive burns from hot parts; allow the parts to cool before working in that area. － Protect yourself from paints and harmful chemicals by wearing an approved respirator, eye protection, and gloves whenever you are painting. Spray paint only in an approved paint booth that is well ventilated. Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards: － Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine. － Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas. － Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers, and clothing are out of the way. Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline or batteries: － Use only a nonflammable solvent, not gasoline, to clean parts. － Never drain or store gasoline in an open container. － Keep all cigarettes, sparks, and flames away from the battery and all fuel-related parts.

Front Passenger's Compartment: Steering Wheel: Rear Passenger's Compartment: Engine Compartment: SRS WARNING INFORMATION SRS UNIT SEAT BELT TENSIONER WARNING SIDE AIRBAG MODULE DANGER PASSENGER AIRBAG MODULE DANGER PASSENGER AIRBAG WARNING TAG (CHILD SEAT) USA models SRS WARNING INFORMATION HIGHER ROLLOVER RISK WARNING USA models SEAT BELT OUTER LAP TENSIONER WARNING DRIVER AIRBAG MODULE DANGER ROOF-SIDE AIRBAG MODULE DANGER AIR CONDITIONING INFORMATION EMISSION CONTROL INFORMATION and ENGINE COOLANT INFORMATION

Driver's Doorjamb: Passenger's Doorjamb: RADIATOR CAP DANGER 12 VOLT BATTERY CAUTION TIRE INFORMATION SIDE AIRBAG CAUTION SIDE AIRBAG CAUTION

Front Passenger's Compartment: Steering Wheel: Rear Passenger's Compartment: Engine Compartment: SRS WARNING INFORMATION SRS UNIT SEAT BELT TENSIONER WARNING SIDE AIRBAG MODULE DANGER PASSENGER AIRBAG MODULE DANGER SEAT BELT OUTER LAP TENSIONER WARNING DRIVER AIRBAG MODULE DANGER ROOF-SIDE AIRBAG MODULE DANGER AIR CONDITIONING INFORMATION EMISSION CONTROL INFORMATION,ENGINE COOLANT INFORMATION

Driver's Doorjamb: Passenger's Doorjamb: RADIATOR CAP DANGER 12 VOLT BATTERY CAUTION TIRE INFORMATION SIDE AIRBAG CAUTION SIDE AIRBAG CAUTION

Item Measurement Qualification Specification AUTOMATIC TRANSMISSION Type Electronically-controlled automatic, six-speed forward, one reverse Primary reduction Direct 1:1 Gear ratio 1st 3.359 2nd 2.094 3rd 1.484 4th 1.065 5th 0.754 6th 0.555 Reverse 2.269 Final reduction Type Single helical gear Gear ratio 4.250 STEERING Type Rack and pinion with electrical power-assisted Overall ratio 15.96 Turns, lock-to-lock 3.14 Steering wheel diameter 386 mm (15.20 in) SUSPENSION Type Front Independent strut with stabilizer, coil spring Rear Independent multilink with stabilizer, coil spring Shock absorber Front and rear Telescopic, hydraulic, nitrogen gas-filled TIRES Size See tire information label attached to driver's doorjamb. BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc Rear Power-assisted self-adjusting solid disc Type of parking brake Mechanical actuating, rear wheels AIR CONDITIONING Compressor Type Swash plate Capacity 210 mL (12.81 cu in)/rev Maximum speed 7,600 rpm Lubricant capacity 124－142 mL (4 1/8－4 3/4 fl oz) Lubricant type DENSO ND-OIL 8 Condenser Type Corrugated fin Evaporator Type Corrugated fin Front Blower Type Ferrite Motor type 284 W/12 V Speed control Infinitely variable Maximum capacity 485 m 3 (17,128 cu ft)/h Rear Blower Type Ferrite Motor type 156 W/12 V Speed control Infinitely variable Maximum capacity 295 m 3 (10,418 cu ft)/h Temperature control Air-mix type Compressor clutch Type Dry, single plate, poly V-belt drive Electrical power consumption at 68 °F (20 °C) 46 W maximum at 12 V Refrigerant Type HFC-134a (R-134a) Capacity 675－725 g (23.81－25.57 oz) ELECTRICAL RATINGS Battery 12 V－70 Ah/20 HR (12 V－56 Ah/5 HR) Fuses Under-hood fuse/relay box 150 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A Auxiliary under- hood fuse/relay box 60 A, 40 A, 30 A, 20 A, 10 A, 7.5 A Under-dash fuse/relay box 20 A, 15 A, 10 A, 7.5 A Light bulbs Headlight high beam 12 V - 60 W (HB3) Headlight low beam (With LED headlight) LED Headlight low beam (Without LED headlight) 12 V - 55 W (H11) Front side marker lights LED Front turn signal lights 12 V - 21 W

Item Measurement Qualification Specification Front parking lights LED Daytime running lights LED Front fog lights 12 V - 35 W Side turn signal lights LED Rear turn signal lights 12 V－21 W Brake lights/taillights LED Rear side marker lights LED Inner taillights LED High mount brake light LED Back-up lights 12 V－21 W License plate lights LED Front individual map lights 12 V - 5 W Interior lights 12 V - 5 W Ambient light LED Rear individual map lights 12 V - 5 W Door courtesy lights 12 V－2CP Glove box light 12 V－1.4 W Console box light 12 V－1.4 W Vanity mirror lights 14 V－1CP Footwell light LED Door pocket lights LED Door inner handle lights LED Beverage holder light LED Cargo area light 12 V - 8 W

Item Measurement Qualification Specification AUTOMATIC TRANSMISSION (6-speed A/T) Type Electronically-controlled automatic, six-speed forward, one reverse Primary reduction Direct 1:1 Gear ratio 1st 3.359 2nd 2.094 3rd 1.484 4th 1.065 5th 0.754 6th 0.555 Reverse 2.269 Final reduction Type Single helical gear Gear ratio 4.250 AUTOMATIC TRANSMISSION (9-speed A/T) Type Electronically-controlled automatic, nine-speed forward, one reverse Primary reduction Direct 1:1 Gear ratio 1st 4.713 2nd 2.842 3rd 1.909 4th 1.382 5th 1.000 6th 0.808 7th 0.699 8th 0.580 9th 0.480 Reverse 3.830 Final reduction Type Single helical gear Gear ratio 4.334 STEERING Type Rack and pinion with electrical power-assisted Overall ratio 15.96 Turns, lock-to-lock 3.14 Steering wheel diameter 386 mm (15.20 in) SUSPENSION Type Front Independent strut with stabilizer, coil spring Rear Independent multilink with stabilizer, coil spring Shock absorber Front and rear Telescopic, hydraulic, nitrogen gas-filled TIRES Size See tire information label attached to driver's doorjamb BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc Rear Power-assisted self-adjusting solid disc Type of parking brake Mechanical actuating, rear wheels AIR CONDITIONING Compressor Type Swash plate Capacity 210 mL (12.81 cu in)/rev Maximum speed 7,600 rpm Lubricant capacity 123－143 mL (4－4 3/4 fl oz) Lubricant type Delphi RL85HM Condenser Type Corrugated fin Evaporator Type Corrugated fin Front Blower Type Ferrite Motor type 284 W/12 V Speed control (With climate control) Infinitely variable Speed control (Without climate control) 7-speed Maximum capacity 485 m 3 (17,128 cu ft)/h Rear Blower Type Ferrite Motor type 156 W/12 V Speed control (With climate control) Infinitely variable Speed control (Without climate control) 5-speed Maximum capacity 295 m 3 (10,418 cu ft)/h Temperature control Air-mix type Compressor clutch Type Dry, single plate, poly V-belt drive

Item Measurement Qualification Specification Electrical power consumption at 68 °F (20 °C) 28 W maximum at 12 V Refrigerant Type HFO-1234yf (R-1234yf) Capacity 675－725 g (23.81－25.57 oz) ELECTRICAL RATINGS Battery With auto idle stop system 12 V - 70 Ah/20 HR Without auto idle stop system 12 V－70 Ah/20 HR (12 V－56 Ah/5 HR) Fuses Under-hood fuse/relay box 150 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A Auxiliary under- hood fuse/relay box 60 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A Under-dash fuse/relay box 20 A, 15 A, 10 A, 7.5 A Auxiliary under- dash fuse/relay box 20 A, 10 A, 7.5 A Light bulbs Headlight high beam 12 V - 60 W (HB3) Headlight low beam (With LED headlight) LED Headlight low beam (Without LED headlight) 12 V - 55 W (H11) Front side marker lights LED Front turn signal lights (With LED daytime running light) 12 V - 21 W Front turn signal/parking lights (Without LED daytime running light) 12 V - 28/8 W Front parking lights (With LED daytime running light) LED Daytime running lights (With LED daytime running light) LED Front fog lights 12 V - 35 W Side turn signal lights LED Rear turn signal lights 12 V－21 W Brake lights/taillights LED Rear side maker lights LED Inner tail lights LED High mount brake light LED Back-up lights 12 V－21 W License plate lights LED Front individual map lights (With panoramic glass roof) LED Front individual map lights (Without panoramic glass roof) 12 V - 5 W Interior lights (With panoramic glass roof) LED

Item Measurement Qualification Specification Interior lights (Without panoramic glass roof) 12 V - 5 W Ambient light LED Rear map lights (With panoramic glass roof) 12 V - 5 W Rear individual map lights (Without panoramic glass roof) 12 V - 5 W Door courtesy lights 12 V - 2CP Glove box light 12 V - 1.4 W Console box light 12 V - 1.4 W Vanity mirror lights 12 V - 1CP Footwell lights LED Door pocket lights LED Door inner handle lights LED Beverage holder lights LED Cargo area light 12 V - 8 W

2016 Honda Pilot OEM Service & Repair Manual

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