2016 Honda Fit OEM Service & Repair Manual

Service Information The service and repair information contained in this manual is intended for use by qualified, professional technicians. Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could also damage the vehicle or create an unsafe condition. This manual describes the proper methods and procedures for doing service, maintenance, and repairs. Some procedures require the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, a service procedure, or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the vehicle. If you need to replace any parts, always use the correct parts supplied by a Honda dealer. Never use inferior quality parts. FOR YOUR CUSTOMER'S SAFETY Proper service and maintenance are essential to the customer's safety and the reliability of the vehicle. Any error or oversight while servicing a vehicle can result in faulty operation, damage to the vehicle, or injury to others. Improper service or repairs can create an unsafe condition that can cause your customers or others to be seriously hurt or killed. Follow the procedures and precautions in this manual and other service materials carefully. FOR YOUR SAFETY Because this manual is intended for the professional service technician, we do not provide warnings about many basic shop safety practices (for example, hot parts－wear gloves). If you have not received shop safety training or do not feel confident about your knowledge of safe servicing practices, we recommend that you do not attempt to do the procedures described in this manual. Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed. Follow the procedures and precautions in this manual carefully. Some of the most important general service safety precautions follow this text. However, we cannot warn you of every conceivable hazard that can arise in doing service and repair procedures. Only you can decide whether or not you should do a given task. IMPORTANT SAFETY PRECAUTIONS Make sure you have a clear understanding of all basic shop safety practices, and that you are wearing appropriate clothing and using safety equipment. When doing any service task, be especially careful of the following: － Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to do the tasks safely and completely. － Protect your eyes by using proper safety glasses, goggles, or face shields anytime you hammer, drill, grind, or work around pressurized air or liquids and springs, or other stored-energy components. If there is any doubt, put on eye protection. － Use other protective wear when necessary, such as gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves. － Protect yourself and others whenever you have the vehicle up in the air. Anytime you raise the vehicle, either with a lift or a jack, make sure that it is always securely supported. Use safety stands if needed. － Protect yourself by wearing an approved welding helmet, gloves, and safety shoes anytime you are welding. You can receive burns from hot parts; allow the parts to cool before working in that area. － Protect yourself from paints and harmful chemicals by wearing an approved respirator, eye protection, and gloves whenever you are painting. Spray paint only in an approved paint booth that is well ventilated. Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards: － Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine. － Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas. － Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers, and clothing are out of the way. Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline or batteries: － Use only a nonflammable solvent, not gasoline, to clean parts. － Never drain or store gasoline in an open container. － Keep all cigarettes, sparks, and flames away from the battery and all fuel-related parts.

Service Information The service and repair information contained in this manual is intended for use by qualified, professional technicians. Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could also damage the vehicle or create an unsafe condition. This manual describes the proper methods and procedures for doing service, maintenance, and repairs. Some procedures require the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, a service procedure, or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the vehicle. If you need to replace any parts, always use the correct parts supplied by a Honda dealer. Never use inferior quality parts. FOR YOUR CUSTOMER'S SAFETY Proper service and maintenance are essential to the customer's safety and the reliability of the vehicle. Any error or oversight while servicing a vehicle can result in faulty operation, damage to the vehicle, or injury to others. Improper service or repairs can create an unsafe condition that can cause your customers or others to be seriously hurt or killed. Follow the procedures and precautions in this manual and other service materials carefully. FOR YOUR SAFETY Because this manual is intended for a professional service technician, we do not provide warnings about many basic shop safety practices (for example, hot parts－wear gloves). If you have not received shop safety training or do not feel confident about your knowledge of safe servicing practices, we recommend that you do not attempt to do the procedures described in this manual. Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed. Follow the procedures and precautions in this manual carefully. Some of the most important general service safety precautions follow this text. However, we cannot warn you of every conceivable hazard that can arise in doing service and repair procedures. Only you can decide whether or not you should do a given task. IMPORTANT SAFETY PRECAUTIONS Make sure you have a clear understanding of all basic shop safety practices, and that you are wearing appropriate clothing and using safety equipment. When doing any service task, be especially careful of the following: － Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to do the tasks safely and completely. － Protect your eyes by using proper safety glasses, goggles, or face shields anytime you hammer, drill, grind, or work around pressurized air or liquids and springs, or other stored-energy components. If there is any doubt, put on eye protection. － Use other protective wear when necessary, such as gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves. － Protect yourself and others whenever you have the vehicle up in the air. Anytime you raise the vehicle, either with a lift or a jack, make sure that it is always securely supported. Use safety stands if needed. － Protect yourself by wearing an approved welding helmet, gloves, and safety shoes anytime you are welding. You can receive burns from hot parts; allow the parts to cool before working in that area. － Protect yourself from paints and harmful chemicals by wearing an approved respirator, eye protection, and gloves whenever you are painting. Spray paint only in an approved paint booth that is well ventilated. Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards: － Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine. － Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas. － Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers, and clothing are out of the way. Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline or batteries: － Use only a nonflammable solvent, not gasoline, to clean parts. － Never drain or store gasoline in an open container. － Keep all cigarettes, sparks, and flames away from the battery and all fuel-related parts.

2,530 mm (99.6 in) 1,702 mm (64.0 in)*1 1,525 mm (60.0 in) 4,064 mm (160.0 in) 1,472 mm (58.0 in)*2 1,466 mm (57.7 in)*3 1,482 mm (58.3 in)*2 1,476 mm (58.1 in)*3 *1: Excluding door mirrors *2: 15 inch wheel model *3: 16 inch wheel model

Front Passenger’s Compartment: Steering Wheel: Front Passenger’s Compartment: Engine Compartment: Doorjamb Area: SRS WARNING INFORMATION MONITOR NOTICE SEAT BELT TENSIONER WARNING SIDE AIRBAG MODULE DANGER PASSENGER AIRBAG MODULE DANGER OUTER LAP PRETENSIONER WARNING PASSENGER AIRBAG WARNING TAG (CHILD SEAT) USA models DRIVER AIRBAG MODULE DANGER ROOF-SIDE AIRBAG MODULE DANGER AIR CONDITIONING INFORMATION EMISSION CONTROL INFORMATION and ENGINE COOLANT INFORMATION SIDE AIRBAG CAUTION Located on driver's and passenger's doorjambs

RADIATOR CAP DANGER 12 VOLT BATTERY CAUTION TIRE INFORMATION Located on driver's doorjamb

Front Passenger’s Compartment: Steering Wheel: Front Passenger’s Compartment: Engine Compartment: Doorjamb Area: SRS WARNING INFORMATION MONITOR NOTICE SEAT BELT TENSIONER CAUTION SIDE AIRBAG MODULE DANGER PASSENGER AIRBAG MODULE DANGER FRONT PASSENGER'S AIRBAG ON/OFF SWITCH NOTICE Located on the side of dashboard DRIVER AIRBAG MODULE DANGER ROOF-SIDE AIRBAG MODULE DANGER AIR CONDITIONING INFORMATION ENGINE COOLANT INFORMATION SIDE AIRBAG CAUTION Located on driver's and passenger's doorjambs

RADIATOR CAP DANGER 12 VOLT BATTERY CAUTION TIRE INFORMATION Located on driver's doorjamb

Item Measurement Qualification Specification CLUTCH Type Single plate dry, diaphragm spring MANUAL TRANSMISSION Type Synchronized six-speed forward, one reverse Primary reduction Direct 1:1 Gear ratio 1st 3.461 2nd 1.869 3rd 1.235 4th 0.948 5th 0.809 6th 0.727 Reverse 3.307 Final reduction Type Single helical gear Gear ratio 4.625 CVT Type Electronically-controlled continuously variable transmission, multi plate wet sump, hydraulic Primary reduction Direct 1:1 Gear ratio Low－High 2.526－0.408 Reverse 2.706－1.382 Final reduction Type Single helical gear Gear ratio 5.44 STEERING Type Rack and pinion with electrical power-assisted Overall ratio 13.06 Turns, lock-to-lock 2.51 Steering wheel diameter 370 mm (14.57 in) SUSPENSION Type Front McPherson strut with stabilizer, coil spring Rear Torsion beam, coil spring Shock absorber Front and rear Telescopic, hydraulic, nitrogen gas-filled TIRES Size See tire information label attached to driver's doorjamb. BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc Rear Power-assisted self-adjusting drum Type of parking brake Mechanical actuating, rear wheels AIR CONDITIONING Compressor Type Swash plate Capacity 110.2 mL (6.72 cu in)/rev Maximum speed 7,600 rpm Condenser Type Corrugated fin Evaporator Type Corrugated fin Blower Type Ferrite type Motor type 220 W/12 V Speed control (with climate control) Infinitely variable Speed control (without climate control) 4-speed Maximum capacity 400 m 3 (14,126 cu ft)/h Temperature control Air-mix type Compressor clutch Type Dry, single plate, poly V-ribbed belt drive Electrical power consumption at 68 °F (20 °C) 40 W maximum at 12 V ELECTRICAL RATINGS Battery 12 V－40 Ah/20 HR (12 V－32 Ah/5 HR) Fuses Under-hood fuse/relay box 30 A, 20 A, 15 A, 10 A, 7.5 A 12 volt battery terminal fuse box 100 A, 80 A, 70 A Under-dash fuse/relay box 20 A, 15 A, 10 A, 7.5 A Auxiliary under- dash fuse box 70 A, 60 A, 50 A, 40 A, 30 A, 20 A, 10 A, 7.5 A Light bulbs Headlight (high/low) 12 V－60/55 W Front turn signal lights/parking lights 12 V－28/8 W (Amber) Front side marker lights 12 V－3 CP

Item Measurement Qualification Specification Side turn signal lights LED Fog lights 12 V－35 W (H8) Taillights/rear side marker/brake lights LED Rear turn signal lights 12 V－21 W Back-up light 12 V－21 W High mount brake light LED License plate lights 12 V－5 W Ceiling light 12 V－8 W Front individual map lights 12 V－8 W Beverage holder light (with climate control) LED Beverage holder light (without climate control) 14 V－1.75 W Cargo area light 12 V－5 W

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2016 Honda Fit OEM Service & Repair Manual

Description

2016 Honda Fit OEM Service & Repair Manual

Engine covered:

What’s Inside the 2016 Honda Fit Service & Repair Manual

Vehicle General Information

Engine

Fuel and Emissions

Suspension

Brakes

Transmission / Driveline

Steering

HVAC (Heating, Ventilation & Air Conditioning)

Driving Support & Restraints

Body

Control System DTCs

Body Repair

Why Get the Honda Fit Manual

Format & Compatibility

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