2014 Honda CR-Z Repair Manual

INTRODUCTION - How to Use This Manual --------------------------------- This manual i s divided into multiple sections. The first page of each section is marked with a black tab that lines up with its corresponding thumb index tab on this page and the back cover. You can quickly find the first page of each section without looking through a full table of contents. The symbols printed at the top corner of each page can also be used as a quick reference system. Each section includes: 1. A table of contents, or an exploded view index showing: • Parts disassembly sequence. • Bolt torques and thread sizes. • Page references to descriptions in text. 2. Disassembly/assembly procedures and tools. 3. Inspection. 4. Testing/troubleshooting. 5. Repair. 6. Adjustments. ~Safety Messages Your safety, and the safety of others, is very important. To help you make informed decisions, we have provided safety messages, and other safety information throughout this manual. Of course, it is not practical or possible to warn you about all the hazards associated with servicing this vehicle. You must use your own good judgment. You will find important safety information in a variety of forms including: • Safety Labels —on the vehicle. • Safety Messages —preceded by a safety alert symbol A and one of three signal words, DANGER, WARNING, or CAUTION. These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions. You CAN be HURT if you don't follow instructions. Instructions — howto service this vehicle correctly and safely. ▲ DANGER AWARN I NG A CAUTION All information contained in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at anytime without notice. No part of this publication may be reproduced, or stored in a retrieval system, or transmitted, in any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. This includes text, images, and tables. As you read this manual, you will find information that is preceded by a I NOTICE Isymbol. The purpose of this message is to help prevent damage to your vehicle, other property, or the environment. First Edition 10/2011 All Rights Reserved Specifications apply to USA and Canada Honda Motor Co., Ltd. Service Publication Office As sections with * include SRS and IMA components; special precautions are required when servicing. * w#**' marked sections are not included in this manual, see Volume 2. General Information Specifications specs Maintenance ^Engine Electrical *Engine Mechanical Engine Cooling •k *Fuel and Emissions IMA System | | IMA^ | j *Transaxle * Steering [«□ i Suspension {Including TPMS) * Brakes (Including VSA) Body ^Heating, Ventilation, and Air € osi<Ii t ; ■ oning * Body Electrical *Audio, Navigation,, and Telematics ‘ * Restraints 2011-12 Honda CR-Z

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) The CR-Z SRS includes a driver's airbag in the steering wheel hub, a front passenger's airbag in the dashboard above the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the roof, and side airbags in the front seat-backs. Information necessary to safely service the SRS is included in this Service Manual. Items marked with an asterisk (*) on the contents page include or are located near SRS components. Servicing, disassembling, or replacing these items requires special precautions and tools, and should be done by an authorized Honda dealer. • To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal or side collision, all SRS service work should be done by an authorized Honda dealer. • Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury caused by unintentional deployment of the airbags, side airbags, side curtain airbags, and/or seat belt tensioners. • Do not bump or impact the SRS unit, front impact sensors, or side impact sensors, especially when the ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned to LOCK (0); otherwise, the system may fail in a collision, or the airbags may deploy. • SRS electrical connectors are identified by yellow color coding. Related components are located in the steering column, center console, dashboard, in the dashboard above the glove box, in the front seats, in the roof side, and around the floor. Do not use electrical test equipment on these circuits. • INTEGRATED MOTOR ASSIST (IMA) SYSTEM' ■ IMA components are located in this area. The IMA is a high-voltage system. The high voltage cables and their covers are identified by orange coloring. The safety labels are attached to high voltage and other related parts (see page 1-7). You must be familiar with the IMA system before working around it. Make sure you have read the Service Precautions in the IMA section before doing repairs or service (see page 12-3).

General Information Chassis and Paint Codes '11 Model. .............................. ...................... ................ 1-2 '12 Model ..... ...................................... ......... .......... ...... 1-4 Identification Number Locations....... ...... ................. ... .1-6 Danger/Warning/Caution Label Locations................... 1-7 Under-Hood Emission Control Label .................... . 1-9 Lift and Support Points .................................................... 1-10 Towing ............... .................................................................. 1-11 Parts Marking ................................................. . 1—13 Service Precautions....................................... .................. 1-13

Chassis and Paint Codes - '11 Model Vehicle Identification Number jhm zfi c 4 * b s mmm a b c d e f g h a. Manufacturer, Make and Type of Vehicle JHM: Honda Motor Go., Ltd. Honda passenger vehicle b. Line, Body and Engine Type ZFI: CR-Z/LEA1 c. Body Type and Transmission Type C: 2-door Hatchback/6-speed Manual D: 2-door Hatchback/CVT d. Vehicle Grade (Series) USA models Canada models 4: CR-Z 6: CR-Z 6: CR-Z EX e. Check Digit f. Model Year B: '11 g. Factory Code S: Suzuka Factory in Japan h. Serial Number 000001 USA models 800001 —: Canada models f Vehicle Identification Number, Federal Motor Vehicle Safety Standard Certification, and Paint Code Label Vehicle Identification Number, Canadian Motor Vehicle Safety Standard Certification, and Paint Code Label

m Engine Number LEA1 -1000001 a b a. Engine Type LEA1:1.5 L SOHC i-VTEC Sequential Multiport Fuel-injected engine b. Serial Number Motor Number MF6- - 1000001 a b a. Motor Type MF6: DC brushless-3 phases b. Serial Number Transmission Number STXM - 1000001 a b a. Transmission Type STXM; 6-speed Manual STYA; CVT b. Serial Number Paint Code Code Color USA models Canada models NH-624P Premium White Pearl o O NH-642M Storm Silver Metallic o O NH-731P Crystal Black Pearl o BG-57P North Shore Blue Pearl o o R-81 Milano Red o o m

Chassis and Paint Codes - '12 Model Vehicle Identification Number JHM ZFI C 4 * C S 000001 b. c. i b c def g h Manufacturer, Make and Type of Vehicle JHM: Honda Motor Co., Ltd. Honda passenger vehicle Line, Body and Engine Type ZF1: CR-Z/LEA1 Body Type and Transmission Type C: 2-door Hatch back/6-speed Manual D: 2-door Hatchback/CVT d. Vehicle Grade (Series) USA models Canada models 4: CR-Z 6: CR-Z 6: CR-Z EX e. Check Digit f. Model Year C: '12 g. Factory Code S: Suzuka Factory in Japan h. Serial Number 0 0 0 0 0 1 USA models 800001 Canada models Canadian Motor Vehicle Safety Standard Certification, and Paint Code Label

Engine Number Paint Code LEA1 - 2000001 a b a. Engine Type LEA1: 1.5 L SOHC i-VTEC Sequential Multiport Fuel-injected engine b. Serial Number Motor Number MF6 - 1000001 a b a. Motor Type MF6: DC brushless-3 phases b. Serial Number Transmission Number STXM - 2000001 a b a. Transmission Type STXM: 6-speed Manual STYA: CVT b. Serial Number Code Color USA models Canada models NH-624P Premium White Pearl O O NH-642M Storm Silver Metallic O O NH-731P Crystal Black Pearl o o BG-57P North Shore Blue Pearl o R-81 Milano Red o o

Identification Number Locations Vehicle Identification Vehicle Identification Number (VIN) Number (VIN) Engine IMA (CVT) Number Motor Number Number

Danger/Warning/Caution Label Locations Passenger's Compartment: Steering Wheel: ROOF-SIDE AIRBAG MODULE DANGER GABLE REEL CAUTION DRIVER AIRBAG MODULE DANGER (cont'd)

General Information Danger/Warning/Caution Label Locations (cont'd) Rear Compartment; REAR CARGO CONSOLE WARNING LABEL Engine Compartment: AIR CONDITIONING INFORMATION EMISSION CONTROL INFORMATION and ENGINE COOLANT INFORMATION DISPOSAL INFORMATION DANGER DANGER Doorjamb Area: passenger's doorjambs Cargo Area: HIGH VOLTAGE WARNING BATTERY HANDLING INFORMATION BATTERY DISPOSAL INFORMATION HIGH VOLTAGE HANDLING DANGER Located on battery

2014 Honda CR-Z Repair Manual

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