2002-2005 Ford Thunderbird Service & Repair Manual

Introduction 4 Instrument Cluster 10 Warning and control lights 10 Gauges 14 Entertainment Systems 16 AM/FM stereo with CD 16 Climate Controls 21 Electronic automatic temperature control 21 Lights 26 Headlamps 26 Turn signal control 29 Bulb replacement 29 Driver Controls 37 Windshield wiper/washer control 37 Steering wheel adjustment 38 Power windows 39 Mirrors 40 Speed control 41 Locks and Security 57 Keys 57 Locks 57 Anti-theft system 60 Seating and Safety Restraints 68 Seating 68 Safety restraints 72 Air bags 81 Child restraints 92 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Table of Contents Table of Contents 1

Driving 104 Starting 104 Brakes 107 Traction control/AdvanceTrac 108 Transmission operation 110 Trailer towing 116 Roadside Emergencies 118 Getting roadside assistance 118 Hazard flasher switch 119 Fuel pump shut-off switch 119 Fuses and relays 120 Changing tires 129 Jump starting 133 Wrecker towing 139 Customer Assistance 140 Reporting safety defects (U.S. only) 148 Cleaning 149 Maintenance and Specifications 155 Engine compartment 156 Engine oil 157 Battery 160 Fuel information 167 Air filter(s) 178 Part numbers 183 Refill capacities 184 Lubricant specifications 186 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Table of Contents 2

Accessories 191 Index 193 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2003 Ford Motor Company 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Table of Contents 3

CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford Motor Company product. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it. For more information on Ford Motor Company and its products visit the following website: • In the United States: www.ford.com • In Canada: www.ford.ca • In Mexico: www.ford.com.mx • In Australia: www.ford.com.au Additional owner information is given in separate publications. This Owner’s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle. Furthermore, due to printing cycles it may describe options before they are generally available. 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Introduction Introduction 4

Remember to pass on the Owner’s Guide when reselling the vehicle. It is an integral part of the vehicle. Fuel pump shut-off switch In the event of an accident the safety switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside emergencies chapter. SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed. Warning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Introduction 5

Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol. BREAKING-IN YOUR VEHICLE Your vehicle does not need an extensive break-in. Try not to drive continuously at the same speed for the first 1,600 km (1,000 miles) of new vehicle operation. Vary your speed to allow parts to adjust themselves to other parts. Do not add friction modifier compounds or special break-in oils during the first few thousand kilometers (miles) of operation, since these additives may prevent piston ring seating. See Engine oil in the Maintenance and specifications chapter for more information on oil usage. SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner’s Guide. 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Introduction 6

Data Recording Computers in your vehicle are capable of recording detailed data potentially including but not limited to information such as: • the use of restraint systems including seat belts by the driver and passengers, • information about the performance of various systems and modules in the vehicle, and • information related to engine, throttle, steering, brake or other system status. Any of this information could potentially include information regarding how the driver operates the vehicle potentially including but not limited to information regarding vehicle speed, brake or accelerator application or steering input. This information may be stored during regular operation or in a crash or near crash event. This stored information may be read out and used by: • Ford Motor Company. • service and repair facilities. • law enforcement or government agencies. • others who may assert a right or obtain your consent to know such information. Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF. 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Introduction 7

These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation Warning Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti-Lock Brake System Brake Fluid - Non-Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Defrost/Demist Rear Window Defrost/Demist 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Introduction 8

Vehicle Symbol Glossary Power Windows Front/Rear Power Window Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Introduction 9

WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately. Emission system/Check engine: The Check Engine indicator light illuminates when the ignition is first turned to the ON position to check the bulb. Solid illumination after the engine is started indicates the On Board Diagnostics System (OBD-II) has detected a malfunction. Refer to On board diagnostics (OBD-II) in the Maintenance and Specifications chapter. If the light is blinking, engine misfire is occurring which could damage your catalytic converter. Drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced immediately. Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. Check fuel cap: Illuminates when the fuel cap may not be properly installed. Continued driving with this light on may cause the Emission system/Check engine warning light to come on. Refer to Fuel Filler Cap in the Maintenance and Specifications chapter. CHECK FUEL CAP 2003 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Instrument Cluster Instrument Cluster 10

2002-2005 Ford Thunderbird Service & Repair Manual

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