2005 Ford Mustang Service & Repair Manual

INTRODUCTION NOTE: Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design without notice and without incurring any obligation. IMPORTANT SAFETY NOTICE Appropriate service methods and procedures are essential for the safe, reliable operation of all motor vehicles as well as the personal safety of the individual doing the work. This manual provides general directions for performing service with tested, effective techniques. Following them will help assure reliability. There are numerous variations in procedure, techniques, tools and parts for servicing vehicles, as well as in the skill of the individual doing the work. This manual cannot possibly anticipate all such variations and provide advice or cautions as to each. Accordingly, anyone who departs from the instructions provided in this manual must first establish that they compromise neither their personal safety nor the vehicle integrity by their choice of methods, tools or parts. NOTES, CAUTIONS AND WARNINGS As you read through the procedures, you will come across NOTES, CAUTIONS, and WARNINGS. Each one is there for a specific purpose. NOTES give you added information that will help you to perform a particular procedure. CAUTIONS are given to prevent you from making an error that could damage the vehicle. WARNINGS remind you to be especially careful in those areas where carelessness can cause yourself and others personal injury. The following list contains some general WARNINGS that you should follow when you work on a vehicle. • ALWAYS WEAR SAFETY GLASSES FOR EYE PROTECTION. • KEEP SOLVENTS AWAY FROM IGNITION SOURCES. SOLVENTS MAY BE FLAMMABLE AND COULD IGNITE OR EXPLODE IF NOT HANDLED CORRECTLY. • USE SAFETY STANDS WHENEVER A PROCEDURE REQUIRES YOU TO BE UNDER THE VEHICLE. • MAKE SURE THAT THE IGNITION SWITCH IS ALWAYS IN THE OFF POSITION, UNLESS OTHERWISE REQUIRED BY THE PROCEDURE. • SET THE PARKING BRAKE WHEN WORKING ON THE VEHICLE. IF YOU HAVE AN AUTOMATIC TRANSMISSION, SET IN PARK UNLESS INSTRUCTED OTHERWISE FOR A SPECIFIC OPERATION. IF YOU HAVE A MANUAL TRANSMISSION, IT SHOULD BE IN REVERSE (ENGINE OFF) OR NEUTRAL (ENGINE ON) UNLESS INSTRUCTED OTHERWISE FOR A SPECIFIC OPERATION. PLACE WOOD BLOCKS (4" X 4" OR LARGER) OR WHEEL CHOCKS AGAINST THE FRONT AND REAR SURFACES OF THE TIRES TO HELP PREVENT THE VEHICLE FROM MOVING. • OPERATE THE ENGINE ONLY IN A WELL-VENTILATED AREA TO AVOID THE DANGER OF CARBON MONOXIDE POISONING. • KEEP YOURSELF AND YOUR CLOTHING AWAY FROM MOVING PARTS WHEN THE ENGINE IS RUNNING, ESPECIALLY THE DRIVE BELTS. • TO PREVENT SERIOUS BURNS, AVOID CONTACT WITH HOT METAL PARTS SUCH AS THE RADIATOR, EXHAUST MANIFOLD, TAIL PIPE, THREE-WAY CATALYTIC CONVERTER AND MUFFLER. • DO NOT SMOKE WHILE WORKING ON A VEHICLE. • TO AVOID INJURY, ALWAYS REMOVE RINGS, WATCHES, LOOSE HANGING JEWELRY AND LOOSE CLOTHING BEFORE BEGINNING TO WORK ON A VEHICLE. • WHEN IT IS NECESSARY TO WORK UNDER THE HOOD, KEEP HANDS AND OTHER OBJECTS CLEAR OF THE COOLING FAN BLADES! TOOLS Commercially available hand tools and equipment are used along with Essential Special Service Tools (ESST) and Rotunda equipment. Power tools have become the acceptable industry standard and are used for disassembly only where applicable, unless specified otherwise in the Workshop Manual. The only exception to this policy is installing wheels in conjunction with the use of torque sticks, when possible.

100-01-1 100-01-1 Identification Codes DESCRIPTION AND OPERATION Identification Codes Vehicle Identification Number (VIN) Locator The vehicle identification number (VIN) is a 17-digit alphanumeric code. The VIN is stamped on a metal tab riveted to the instrument panel, top upper left of the dash. The VIN number is also found on the vehicle certification (VC) label. Item Description 1 World manufacturer identifier (WMI) 2 Restraint-type code 3 Line, series, body type 4 Engine code 5 Computer-generated VIN check digit Copyright  2006, Ford Motor Company Last updated: 6/19/2006 2007 Mustang, Mustang GT 8/2006

100-01-2 100-01-2 Identification Codes DESCRIPTION AND OPERATION (Continued) Line, Series and Body Type Code Item Description 6 Model year code 7 Assembly plant code 8 Production sequence number Vehicle Identification Number World Manufacturer Identifier (WMI) Positions 5 through 7 indicate vehicle line, series and body type. • T80 — 2-door coupe, base • T82 — 2-door coupe, GT • T84 — 2-door convertible, base • T85 — 2-door convertible, GT • T88 — 2-door coupe, Shelby The first 3 vehicle identification number (VIN) positions are the world manufacturer identifier • T89 — 2-door convertible, Shelby (WMI). Engine Code • 1ZV — Ford, USA, passenger car Restraint-Type Code The eighth VIN position is the engine displacement and number of cylinders code. The fourth VIN position is the vehicle restraint • H — 4.6L, OHC, 3-valve, EFI, 8-cylinder system type code. • N — 4.0L, SOHC, EFI, 6-cylinder • F — Active safety belts, all positions — driver • S — 5.4L, DOHC, 4-valve, EFI, 8-cylinder and front passenger air bags • H — Active safety belts, all positions — driver and front passenger air bags with side impact air bags 2007 Mustang, Mustang GT 8/2006

100-01-3 100-01-3 Identification Codes DESCRIPTION AND OPERATION (Continued) Computer-Generated Check Digit The eleventh VIN position is the assembly plant code. • 5 — Auto Alliance International (AAI) — Flat Rock, Michigan (USA) Production Sequence Number The ninth VIN position is a government-assigned, computer-generated check digit code (0-9). Model Year Code The last 6 VIN positions are the production sequence number. This number is also used as the vehicle serial and warranty number. • 100001-599999 The tenth VIN position is the model year code. • 7 — 2007 Assembly Plant Code 2007 Mustang, Mustang GT 8/2006

100-01-4 100-01-4 Identification Codes DESCRIPTION AND OPERATION (Continued) Vehicle Certification (VC) Label Vehicle Certification (VC) Label Locator The upper portion of the vehicle certification (VC) label contains the manufacturer name, the month and year of manufacture, the certification statement and the vehicle identification number (VIN). It also includes gross vehicle weight ratings (GVWR). The VC label is located on the LH door jamb. 2007 Mustang, Mustang GT 8/2006

100-01-5 100-01-5 Identification Codes DESCRIPTION AND OPERATION (Continued) Paint Codes Paint codes may be listed as a 2-part code. The first set of paint code letters/numbers listed indicate the vehicle primary body color. The second set of paint code letters/numbers listed (if applicable) indicate a 2-tone or accent body color. All colors are base coat/clear coat. • D3 — Colorado Red • G2 — Redfire • G5 — Alloy Gray • G9 — Vista Blue • HP — Performance White Item Description • P3 — Windveil Blue 1 Exterior paint color code • T8 — Tungsten Silver 2 Region code • TL — Satin Silver 3 Special order code DSO — domestic special order • U3 — Valencia FSO — foreign special order • UA — Ebony PTO — paint, tire option special order 4 Interior trim code Interior Trim Codes 5 Tape/paint stripe code 6 Radio type code 7 Axle ratio code 8 Transmission code 9 Spring code 10 Powertrain calibration code 2007 Mustang, Mustang GT 8/2006

100-01-6 100-01-6 Identification Codes DESCRIPTION AND OPERATION (Continued) Radio Codes The interior trim codes are listed as a 2-part code. The first character listed is the interior fabric. The second character listed is the interior color. • 5 — Cloth seats with logo — GT • F — Preferred suede leather — California Edition • G — No grain mini perforation — Shelby • J — Verona leather seats — Base • K — Nudo/Aberdeen leather seats — GT and Base • P — Cloth seats — Base The interior trim colors are: The radio type codes are: • 2 — Light Graphite • 4 — Charcoal Black/Chamois • 5 — Premium electronic AM/FM stereo with compact disc (CD) player and clock • C — Charcoal Black/Camel • 9 — CDX6+, AM/FM stereo with 6-disc CD • D — Charcoal/Dove changer, MP3 and speed-sensing volume control • H — Camel Tan Axle Ratio Codes • R — Midnight Black/Crimson Red • W — Charcoal Black Tape/Paint Stripe Codes The axle ratios are: • BG — 3.31 — non-limited slip, base vehicle with manual or automatic transmission The tape and paint stripe codes are: • CD — 3.55 — limited slip, GT with manual • 1 — Black transmission • 2 — Oxford White • CG — 3.31 — limited slip, GT with automatic transmission • 3 — Light Pearl Gold • 4 — Performance White • 6 — Tungsten • 7 — Silver • 8 — Vista Blue • X — Satin Black 2007 Mustang, Mustang GT 8/2006

100-01-7 100-01-7 Identification Codes DESCRIPTION AND OPERATION (Continued) Transmission Codes • CC — 4R33-5310-CA • DD — 4R33-5310-DA • FF — 4R33-5310-FA • GG — 4R33-5310-GA Rear Springs • AA — 5R33-5560-AA • BB — 5R33-5560-BA • CC — 5R33-5560-CA • DD — 5R33-5560-DA • EE — 5R33-5560-EB • FF — 5R33-5560-FA The transmission codes are: • GG — 5R33-5560-GA • E — 6-speed manual (T56) — Shelby • HH — 5R33-5560-HA • F — 5-speed manual (T5OD/TR3150) — Base • JJ — 7R3V-5560-JB • K — 5-speed manual (TR3650) — GT • KK — 7R3V-5560-KB • L — 5-speed automatic (5R55S) — Base/GT • LL — 7R3V-5560-LA Spring Codes • MM — 7R3V-5560-MA Powertrain Calibration Information The spring code portion of the vehicle certification (VC) label identifies both the front and rear springs. The first set of characters listed indicate the front spring code. The second set of characters indicate the rear spring code. Front Springs • AA — 4R33-5310-AA • BB — 4R33-5310-BA 2007 Mustang, Mustang GT 8/2006

100-01-8 100-01-8 Identification Codes DESCRIPTION AND OPERATION (Continued) Protocol 2 NOTE: Powertrain calibration information is limited to a maximum of 5 characters per line on the Vehicle Certification (VC) Label. Because of this, calibration identification consisting of more than 5 characters will wrap to the second line on the VC label. Powertrain calibration information is printed in the lower right corner of the Vehicle Certification Label. Only the base calibration information is printed. Revision levels will not appear, however, this information can be found in the On Line Automotive Service Information System (OASIS). For the current model year, Ford Motor Company is using 3 different protocols which describe Item Description powertrain base calibration. These protocols are 1 Model year (model year in which designed to provide worldwide standardization for calibration strategy was first vehicle calibration. If the electronic calibration introduced) strategy has been used since 1998 and carried into 2 Engine code the current model year, Protocol 1 will be used. 3 Transmission code Refer to Protocol 1 below. If the electronic calibration strategy has been used since 1999 and is 4 Emission standard (designates the carried into the current model year, Protocol 2 will specific country emission standard) be used. Refer to Protocol 2 below. For new 5 Design level (design level assigned to electronic calibration strategies introduced since the the engine) 2000 model year, use Protocol 3. Refer to Protocol 3 below. Protocol 3 Protocol 1 Item Description Item Description 1 Model year (model year in which calibration strategy was first 1 Model year (model year in which introduced) calibration strategy was first introduced) 2 Vehicle code 2 Engine code 3 Transmission code 3 Engine revision level 4 Unique calibration (designates different hardware to similar vehicles). Example: tires, drive ratios, etc. 2007 Mustang, Mustang GT 8/2006

100-01-9 100-01-9 Identification Codes DESCRIPTION AND OPERATION (Continued) Item Description • 5 — Not assigned 5 Fleet code (describes fleet to which the • 6 — Evaporative emissions vehicle belongs). Example: 6 - • 7 — MACAA evaporative emissions • 8 — On-board diagnostics (OBD) 6 Certification region (lead region where multiple regions are included in one • 9 — Not assigned calibration). Example: A - U.S. federal Certification Region 7 Revision level (will advance as revisions occur). Not printed on label • 5 — U.S. 50 states • A — U.S. federal, including altitude, may include Canada and/or Mexico Protocol 3 • B — U.S. California standard, includes U.S. green The following offers a more detailed explanation of states the coding strategy used for Protocol 3. • C — Canada Model Year • D — China • Y — 2000 • E — European Community (Austria, Belgium, • 1 — 2001 Denmark, Finland, France, Germany, Greece, • 2 — 2002 Ireland, Italy, Luxembourg, Netherlands, Portugal, Spain, Sweden and United Kingdom) • 3 — 2003 • F — Extended European Community (E plus • 4 — 2004 Croatia, Czech Republic, Estonia, Hungary, • 5 — 2005 Norway, Poland, Romania, Russian Federation, • 6 — 2006 Slovakia, Slovenia, Switzerland and Yugoslavia) • 7 — 2007 • G — Gulf Cooperative Council (Bahrain, Kuwait, Oman, Qatar, Saudi Arabia and UAE) Vehicle Line • H — Hong Kong • ZF — Mustang • J — Japan Transmission • K — Korea • 1 — Automatic transmission • L — Malaysia • 2 — Manual transmission • M — Mexico Unique Calibration • N — New Zealand The Emissions/CAFE/CO2 Compliance Department is responsible for assigning these calibration • P — Australia numbers. Unique calibration identifications are • Q — South America (Brazil) assigned to cover similar vehicles to differentiate • S — Singapore tires, drive configurations, final drive ratios and • T — Taiwan other calibration-significant factors. • U — South America (unleaded fuel regions) These 2 characters are chosen by the analyst to provide easily identifiable information unique to • V — Vietnam each calibration. For example, using the number 2 • X — Rest of world (ROW) to denote a 2-valve engine versus using the number • Y — Military 4 to denote a 4-valve engine. • Z — Israel Fleet Code Revision Level (not printed on label) • 1 — HDGE/Dyno • 91-99 — Hardware certification levels • 2 — Fast AMA, U.S. • 01-04 — Preliminary levels • 3 — ADP, U.S. • 00 — Job 1 production (initial certification) • 4 — Not assigned 2007 Mustang, Mustang GT 8/2006

2005 Ford Mustang Service & Repair Manual

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