2007 Ford Low Cab Forward Service & Repair Manual

100-01 Identification Codes 2008 Low Cab Forward DESCRIPTION AND OPERATION Procedure revision date: 11/20/2007 Identification Codes The vehicle identification number (VIN) is a 17-digit combination of letters and numbers. The VIN is found on the vehicle information label (VIL) which is affixed to the driver door opening. Item Description 1 World manufacturer identifier (WMI) 2 Brake type and gross vehicle weight rating (GVWR) code 3 Vehicle line, series and body type code 4 Engine type code 5 Government-assigned, computer-generated check digit 6 Model year code 7 Assembly plant code 8 Production sequence number Vehicle Identification Number (VIN) World Manufacturer Identifier (WMI) The first 3 VIN positions are the world manufacturer code. 3FR — Blue Diamond Truck (Ford Motor Company joint venture), Mexico, incomplete vehicle Brake Type and Gross Vehicle Weight Rating (GVWR)

The 4th VIN position is the vehicle brake type and gross vehicle weight rating (GVWR) code (all vehicles use hydraulic brakes). L — 14,001-16,000 pounds GVWR with active safety belts M — 16,001-19,500 pounds GVWR with active safety belts Vehicle Line, Series and Body Type Positions 5 through 7 indicate vehicle line, series and body type. L45 — Low Cab Forward, 450 series, dual rear wheels L55 — Low Cab Forward, 550 series, dual rear wheels Engine Code The 8th VIN position is the engine displacement and number of cylinders. Z — 4.5L, International, V6, diesel Check Digit Code

The 9th VIN position is a government-assigned, computer-generated check digit. Model Year Code The 10th VIN position is the model year code. 8 — 2008 Assembly Plant Code The 11th VIN position is the assembly plant code. V — Navistar/Ford (joint venture), Escobedo, Mexico Sequential Build Code The last 6 VIN positions are an alphanumeric code for the vehicle build sequence. This is also the vehicle serial and warranty number.

100000-999999 Vehicle Identification Label (VIL) Vehicle Identification Label (VIL) Locator The vehicle identification label (VIL) contains the manufacturer name, the month and year of manufacture and the VIN. It also includes GVWR. Item Description 1 Gross vehicle weight rating (GVWR) 2 Gross axle weight rating (GAWR) (front axle)

Item Description 3 Front tire and wheel information 4 GAWR (rear axle) 5 Rear tire and wheel information 6 Rear tire air pressure information 7 Date of manufacture 8 Transmission code 9 Axle code 10 Vehicle model 11 Interior trim code 12 Exterior paint code 13 Vehicle identification number (VIN) 14 Wheelbase code 15 Front tire air pressure information Wheelbase Code 115 — 115 in (2,921 mm) wheelbase 137 — 137 in (3,479.8 mm) wheelbase 149 — 149 in (3,784.6 mm) wheelbase 167 — 167 in (4,241.8 mm) wheelbase 185 — 185 in (4,699 mm) wheelbase Exterior Paint Code

Exterior paint codes may be listed as a 2-part code. The first set of characters listed identify the vehicle primary color code. The second set of characters listed (if applicable) identify a 2-tone or accent exterior body color. NJ — Omaha Orange SY — Bold Yellow NY — School Bus Yellow E4 — Bright Red L2 — True Blue GV — Holly Green UA — Black W1 — Winter White YZ — Oxford White Interior Trim Interior trim codes are listed as a 2-part code. The first character listed identifies the trim type. The second character listed identifies the interior trim color. Interior Trim Type A — Vinyl covered seats B — Cloth covered seats with folding back Interior Trim Color E — Medium Flint Axle Type

The following lists the gear ratios on rear axles. X4G — 4.88 gear ratio X5C — 5.38 gear ratio Transmission Type A — 5-speed automatic, TorqShift® automatic without power take-off (PTO) provision B — 5-speed automatic, TorqShift® automatic with PTO provision

100-02 Jacking and Lifting 2008 Low Cab Forward DESCRIPTION AND OPERATION Procedure revision date: 02/19/2008 Jacking and Lifting Jacking Points WARNING: When jacking or lifting the vehicle, block all wheels remaining on the ground. Set the parking brake if the rear wheels will remain on the ground. These actions help prevent unintended vehicle movement. Failure to follow these instructions may result in serious personal injury. WARNING: Never get underneath a vehicle that is supported only by a jack. The jack could unintentionally lower. Always support vehicle with floor stands. Failure to follow these instructions may result in serious personal injury. WARNING: Only raise the vehicle when positioned on a hard, level surface. Attempting to raise the vehicle on an uneven or soft surface may result in vehicle slipping or falling from the jack or jackstand. Failure to follow this instruction may result in serious personal injury. WARNING: Position the hoist lift arms as shown in the illustration. Incorrect positioning could result in vehicle slipping or falling from the hoist. Failure to follow this instruction may result in serious personal injury. NOTICE: When raising a vehicle on a twin-post hoist, use care when positioning the vehicle so that the hoisting forks do not interfere with the suspension components, mounting brackets or stabilizer mounting brackets, if equipped. In addition, use care in hoist positioning to avoid possible damage to the axle carrier or rear cover. NOTICE: Damage to the suspension, exhaust or steering linkage components may occur if care is not exercised when positioning the hoist adapters prior to lifting the vehicle. Jacking Points Lifting Points

Hoist adapters for heavy-duty hoists must be positioned according to the hoist manufacturer's recommendations. Make sure the hoist has an adequate lifting capacity for the vehicle being lifted.

100-03 Maintenance Schedule 2008 Low Cab Forward DESCRIPTION AND OPERATION Procedure revision date: 03/19/2008 Maintenance Schedules The maintenance schedule is designed to protect against major repairs resulting from neglect or inadequate maintenance and to prolong the life of the vehicle. General Maintenance Information The maintenance schedule applies to operation of the vehicle under typical, everyday driving conditions. The maintenance frequency in this schedule typifies what the vast majority of vehicles will require. The listed services should be carried out at specified mileage, time or hours of operation. There are, however, additional services listed that only the noted vehicles require. If the vehicle is operated in one or more of the following special operating conditions, those additional services will be required. The special operating conditions are: driving in dusty conditions such as unpaved or dusty roads. extensive idling, frequent stops and/or low-speed driving at below 40 km/h (25 mph). extensive operation at or near Gross Vehicle Weight Rating (GVWR) . There are also exceptions to the maintenance schedule which will require more frequent maintenance for some components due to time, mileage or hour interval. Those exceptions are: change engine oil and install a new oil filter — every 8,000 km (5,000 mi) or 200 hours. engine coolant — every 6 years or 160,000 km (100,000 mi) initially and 3 years or 80,000 km (50,000 mi) thereafter. engine oil for vehicles that idle extensively — every 125 hours. fuel filters — every 400 hours or every other oil change if Bio-Diesel is used or extensively idled. Special Operating Condition Requirements Driving in dusty conditions such as unpaved or dusty roads: Change engine oil and install a new oil filter every 8,000 km (5,000 mi) or 200 hours. Inspect and lubricate the steering and suspension system every 8,000 km (5,000 mi). Inspect the brake system and tires every 8,000 km (5,000 mi). Install new engine- and chassis-mounted fuel filters every 16,000 km (10,000 mi) or 400 hours. Inspect the air restriction gauge and install a new air filter as required. Extensive idling, frequent stops and/or low-speed driving at below 40 km/h (25 mph): Change engine oil and install a new oil filter every 8,000 km (5,000 mi) or 200 hours. If the vehicle is idled daily for more than 10 minutes at a time, change engine oil and install a new oil filter every 125 hours. Install new engine- and chassis-mounted fuel filters every 16,000 km (10,000 mi) or 400 hours. Inspect and lubricate the steering and suspension system every 8,000 km (5,000 mi). Inspect the brake system and tires every 8,000 km (5,000 mi). Extensive operation at or near GVWR : Change engine oil and install a new oil filter every 8,000 km (5,000 mi) or 200 hours. Inspect the brake system and tires every 8,000 km (5,000 mi). Install new engine- and chassis-mounted fuel filters every 16,000 km (10,000 mi) or 400 hours. Change the axle fluid every 80,000 km (50,000 mi).

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2007 Ford Low Cab Forward Service & Repair Manual

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