2012 Explorer Workshop Manual INTRODUCTION Master DTC Chart Diagnostic Methods Metrics Torque Wrench Adapter Formulas 1: GENERAL INFORMATION 00: SERVICE INFORMATION 2: CHASSIS 04: SUSPENSION 05: DRIVELINE 06: BRAKE SYSTEM 11: STEERING SYSTEM 3: POWERTRAIN 03: ENGINE 07: AUTOMATIC TRANSMISSION 08: MANUAL TRANSMISSION, CLUTCH, AND TRANSFER CASE 09: EXHAUST SYSTEM 10: FUEL SYSTEM 4: ELECTRICAL 12: CLIMATE CONTROL SYSTEM 13: INSTRUMENTATION AND WARNING SYSTEMS 14: BATTERY AND CHARGING SYSTEM 15: AUDIO SYSTEM 17: LIGHTING 18: ELECTRICAL DISTRIBUTION 19: ELECTRONIC FEATURE GROUP tomsn048@gmail.com
5: BODY AND PAINT 01: BODY 02: FRAME AND MOUNTING tomsn048@gmail.com
2012 Explorer Contents/Index 00: SERVICE INFORMATION 100-00 Service Information 100-01 Identification Codes 100-02 Jacking and Lifting 100-03 Maintenance Schedule 100-04 Noise, Vibration and Harshness 2012 Explorer Workshop Manual 1 tomsn048@gmail.com
2012 Explorer Contents/Index 01: BODY 501-00 Body System - General Information 501-02 Front End Body Panels 501-03 Body Closures 501-05 Interior Trim and Ornamentation 501-08 Exterior Trim and Ornamentation 501-09 Rear View Mirrors 501-10 Seating - 1st Row 501-10 Seating - 2nd Row 501-10 Seating - 3rd Row 501-11 Glass, Frames and Mechanisms 501-12 Instrument Panel and Console 501-14 Handles, Locks, Latches and Entry Systems - without Intelligent Access (IA) 501-14 Handles, Locks, Latches and Entry Systems - with Intelligent Access (IA) 501-16 Wipers and Washers 501-17 Roof Opening Panel 501-19 Bumpers 501-20 Safety Belt System 501-20 Supplemental Restraint System 501-35 Body Repairs 2012 Explorer Workshop Manual 2 tomsn048@gmail.com
2012 Explorer Contents/Index 02: FRAME AND MOUNTING 502-00 Uni-Body, Subframe and Mounting System 2012 Explorer Workshop Manual 3 tomsn048@gmail.com
2012 Explorer Contents/Index 03: ENGINE 303-00 Engine System - General Information 303-01 Engine - 2.0L GTDI 303-01 Engine - 3.5L Ti-VCT 303-03 Engine Cooling 303-04 Fuel Charging and Controls - 2.0L GTDI 303-04 Fuel Charging and Controls - 3.5L Ti-VCT 303-04 Turbocharger - 2.0L GTDI 303-05 Accessory Drive 303-06 Starting System 303-07 Engine Ignition - 2.0L GTDI 303-07 Engine Ignition - 3.5L Ti-VCT 303-08 Engine Emission Control 303-12 Intake Air Distribution and Filtering 303-13 Evaporative Emissions 303-14 Electronic Engine Controls 2012 Explorer Workshop Manual 4 tomsn048@gmail.com
2012 Explorer Contents/Index 04: SUSPENSION 204-00 Suspension System - General Information 204-01 Front Suspension 204-02 Rear Suspension 204-04 Wheels and Tires 204-04 Tire Pressure Monitoring System 2012 Explorer Workshop Manual 5 tomsn048@gmail.com
2012 Explorer Contents/Index 05: DRIVELINE 205-00 Driveline System - General Information 205-01 Driveshaft 205-02 Rear Drive Axle-Differential 205-04 Front Drive Halfshafts 205-05 Rear Drive Halfshafts 2012 Explorer Workshop Manual 6 tomsn048@gmail.com
2012 Explorer Contents/Index 06: BRAKE SYSTEM 206-00 Brake System - General Information 206-03 Front Disc Brake 206-04 Rear Disc Brake 206-05 Parking Brake and Actuation 206-06 Hydraulic Brake Actuation 206-06 Adjustable Pedals 206-07 Power Brake Actuation 206-09 Anti-Lock Brake System (ABS) And Stability Control 2012 Explorer Workshop Manual 7 tomsn048@gmail.com
The 2011-2015 Ford Explorer Service & Repair Manual provides comprehensive factory procedures and technical guidance for servicing all major systems on the 2012 model year Explorer. Developed by Ford, this OEM manual delivers in-depth diagnostics, repair steps, and mechanical specifications for both the 2.0L GTDI and 3.5L Ti-VCT engines, along with the supported 6-speed automatic transmissions.
This manual is designed for professional technicians and experienced DIYers who need precise, step-by-step instructions for servicing the powertrain, suspension, electrical systems, HVAC, and more. It also includes diagnostic methods and torque specs essential for accurate repairs.
Content Overview:
Master DTC Chart and Diagnostic Methods
Engine Service: 2.0L GTDI and 3.5L Ti-VCT
Fuel Charging and Turbocharging Systems
Starting, Ignition, and Emission Control Systems
Automatic Transmissions: 6F35, 6F50, 6F55
Transmission Cooling and External Controls (TCS & Select Shift)
Suspension, Steering, and Brake Systems
Driveline and Exhaust Systems
Electrical System and Wiring Distribution
Climate Control and Instrumentation Systems
Audio, Lighting, and Electronic Features
Body, Frame, and Mounting Details
This OEM repair manual is an essential resource for restoring performance and ensuring safe, factory-spec repairs on the 2012 Ford Explorer.
Printable: Yes Language: English Compatibility: Works on all devices Requirements: PDF reader software (e.g., Adobe Reader)