2012 Ford Escape Hybrid Workshop Repair Service Manual BEST

• NOTE The information contained within this manual is applicable to both the New Holland Series 40 and Series S range of tractors. There is information contained within that is not currently applicable to the Series S tractor. Throughout the manual the terms S, SL and SLE are mentioned, these terms are not applicable to the Series S, but where S is mentioned this refers to a tractor with 8x2 transmisson, SL to a tractor with 12x12 transmission and SLE to a tractor with a 16x16 transmission. As the product and model numbers have not been updated in the manual, transpose as follows: For Series 40 6640 7740 S SL SLE Read Series S S90 S100 8x2 Transmission 12x12 Transmission 16x16 Transmission After Sales Service Europe

) •• • • • I\EW HOLLAI\D ~I Repair Manual- Series 40 and Series STractors ENGINE SYSTEMS Engine Cooling FUEL SYSTEMS Fuel System General Air Cleaner Dry Air Cleaner Wet Injectors Fuel Pump Turbocharger ELECTRICAL SYSTEMS Electrical Instrument Cluster Wiring Diagrams CONTENTS AIC & AEIC Instrument Clusters Alternators Starter Motors Batteries Electrics - General EIC Fault Finding - Post November 1995 Models CLUTCHES Clutches TRANSMISSION SYSTEMS 16x16 Transmission 12x12 Transmission 8x2 Transmission 8x2 Dual Power Assembly 8x2 Reduction Gearbox 12x12 Dual Power Assembly 16x16 'Quad Mod' Transmission Fault Finding & Calibrations - Post November 1995 Models PART 1 Chapter 1 Chapter 2 PART 2 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 PART 3 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter? Chapter 8 PART 4 Chapter 1 PARTS Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter? Chapter 8 SE 4840-8 English

" CONTENTS (Continued) ~. POWER TAKE OFF SYSTEMS PART 6 Independent Power Take Off (LP.T.O.) Systems Chapter 1 REAR AXLE AND BRAKES PART 7 Rear Axles Chapter 1 Brakes Chapter 2 HYDRAULIC SYSTEMS PARTS Introduction Chapter 1 Closed Centre load Sensing (CClS) Pump Chapter 2 Electrolink™ (Electronic Draft Control) with CClS Pump Chapter 3 • Hydraulic lift Assembly with Top Link Sensing Chapter 4 Fixed Displacement Gear Type Pumps Chapter 5 Hydraulic Trailer Brakes Chapter 6 Remote Control Valves Chapter 7 Assist Rams Chapter 8 Electrolink™ with Fixed Displacement Hydraulic Pump Chapter 9 Electrolink™ - Fault Finding & Calibration - Post Nov. 1995 Chapter 10 STEERING SYSTEMS PART 9 Hydrostatic Steering Systems Chapter 1 FRONT AXLE PART 10 Two Wheel Drive Axle Chapter 1 Four Wheel Drive Axle Chapter 2 Transfer Box - 8x2 Transmission Chapter 3 • New Holland Class 2 and 3 Four Wheel Drive Axles Chapter 4 CAB PART 11 Air Conditioning Chapter 1 Sanden SD7H 15 Compressor Overhaul Chapter 2 SEPARATING THE TRACTOR PART 12 Safety Cab and Platform Removal Chapter 1 Vehicle Separation Chapter 2 •

• FOREWORD Appropriate seNice methods and correct repair procedures are essential for the safe, reliable operation of all equipment as well as the personal safety of the individual performing the repair. This Repair Manual provides fault finding, overhaul and pressure testing instructions using recommended procedures and equipment. Following these instructions will ensure the safe, efficient and timely completion of the seNice or repair. Anyone who departs from these instructions should be aware that they do so at the risk of compromising their own personal safety and the safety of others. Throughout this Manual you will see text in italics, preceded by the words NOTE, IMPORTANT or WARNING, Such text has the following significance. NOTE: This text stresses a correct operating procedure or technique. IMPORTANT: This text stresses a correct operating technique or procedure that, if ignored, could result in damage to the tractor or equipment. A WARNING: This text stresses a correct operating technique or procedure that. If .. ignored, could result in personal injury or death to the Operator or bystanders. The Manual is divided into Parts, each sub-<:livided in turn into Chapters. Each Chapter contains information on general operating principles, detailed inspection, overhaul and where applicable, specific trouble shooting, special tools and specifications. Any reference in this Manual to right, left, rear, front, top or bottom, is as viewed from the Operator's seat, looking forward. All data and illustrations in this Manual are subject to variations in build specification. This information was correct at the time of issue, but Ford New Holland policy is one of continuous improvement and the right to change specifications, equipment or design at any time, without notice, is reseNed.

PRODUCTION DATE CODES AND SERIAL NUMBERS Series 40 Tractors have an identification plate located under the right-hand hood panel. Whenever effecting a repair or overhaul, the relevant information should be noted and used when referring to Service Bulletins and/or the Parts Catalogue. TRACTOR IDENTIFICATION PLATE Ford New Holland 358-176 This plate is stamped with the following information: • • • • • TRACTOR NUMBER - Serial number prefixed by the letters 'BD'. MODEL- Production model code. UNIT- Production unit date code. ENGINE- Serial number and engine production date code. TRANSMISSION - Transmission production date code. • REAR AXLE- Rear axle production date code. • HYDRAULIC PUMP - Hydraulic pump production date code. • HYDRAULIC LIFT - Hydraulic power lift production date code. • FWD FACTOR - Four wheel drive factor. KEY TO PRODUCTION DATE CODES:- First Number FI rst Letter Second Number Second Letter YEAR MONTH DAY OF MONTH PRODUCTION SHIFT 1-1991 A-Jan. G-July 01/28/29/30/31 A-Midnight 2-1992 B-Feb. H-Aug. 8-Day 3-1993 C-Mar. J-Sept. C-Afternoon 4-1994 D-Apr. K--0ct. 5-1995 E-May L-Nov. F-June M-Dec. Example of Production Unit Date Code 2 A 0 3 B ~----/ ~----~ Yearof Month of Year Day of Month Shiff Period Production (1992) (January) (Third) (Day) ii •

• • CAB, ROPS POST AND FOUR WHEEL DRIVE AXLE IDENTIFICATION PLATES Q FORD NEW HOLLAND LTD ENGLAND OECD APPROVED SAFETY CAB ! SERIAL NQ I L-----;:===~ ~=========~ L..-__ -'! 0 E C 0 NQ T GODK/NATIONAL APPROVAL GODKENDT AF DIREKT0REN FOR ARBEJDSTILSYNET , Figure 1 5640 (9750) 6640 (11250) 7740 (12750) COMPLIES OSHA 1928.53 ASAE S 336 SAE J168 Always Wear Seal Belt with ROPS FONN·945T8NZJ·EB Figure 2 The cab/ROPS identification plate, Figure 1 and Figure 2, are located on the left-hand side 01 the "Cab" below the windscreen, or the right-hand side ''ROPS'' post (where fitted). O AXLE TYPE SERIAL NUMBER 0 I II I REF. NUMBER L------:;T;;;;OT'""AL;-;R;-:;ATI;;;;O~ L-~==~~ILI __ ==== __ ~ INPUT ROT. DIFF. TYPE ~-=~==~I~I~--~==~ OIL SPECIRe LIT. LOCATION :======:ID ~I D~IF~F. ==: IDIEPIC. 01 10 Figure 3 iii

FUEL INJECTION PUMP DATE CODES The fuel injection pumps carry an identification plate with the pump type number, serial number and manufacturer's production date code. The date code can be identified by reference to the following chart: MONTH 1991 -1994 YEAR CODE January A 1991 February B March C 1992 April D May E 1993 June F July G 1994 August H September J 1995 October K November L 1996 December M Example of Fuel Injection Pump Identification Plate:- Pump Type Number 334 2 F 770 R22564CK Manufacturer's Serial Number iv Month of Year (March) CODE J K L M N 0 Year (1992) •

HEALTH AND SAFETY Contents Page HEALTH AND SAFETY 1 HEALTH AND SAFETY PRECAUTIONS 1 ADHESIVES AND SEALERS - see Fire 2 ANTIFREEZE - see Fire, Solvents e.g. Isopropanol, Ethylene Glycol, Methanol. 2 ARC WELDING - see Welding. 2 ASBESTOS - see Brake and Clutch Linings and Pads. 2 BATTERY ACIDS - see Acids and Alkalis. 2 BRAKE AND CLUTCH FLUIDS (Polyalkylene Glycols) - see Fire. 2 BRAKE AND CLUTCH LININGS AND PADS -see Legal Aspects. BRAZING - see Welding. CHEMICAL MATERIALS - GENERAL - see Legal Aspects. DO'S DO NOTS CORROSION PROTECTION MATERIALS - see Solvents, Fire. DUSTS ELECTRIC SHOCK EXHAUST FUMES FIBRE INSULATION - see Dusts. FIRE - see Welding, Foams, Legal Aspects. FIRST AID FOAMS - Polyurethane - see Fire. FUELS - see Fire, Legal Aspects, Chemicals - General, Solvents. GAS CYLINDERS - see Fire. GENERAL WORKSHOP TOOLS AND EQUIPMENT LEGAL ASPECTS LUBRICANTS AND GREASES PAINTS - see Solvents and Chemical Materials - General. SOLDER - see Welding. SOLVENTS - see Chemical Materials - General Fuels (Kerosene), Fire. SUSPENDED LOADS WELDING - see Fire, Electric Shock, Gas Cylinders. 2 3 3 3 3 3 4 4 4 4 4 4 5 5 5 6 6 6 7 7 7 8 8 HEALTH AND SAFETY PRECAUTIONS ment associated with them. The precautions necessary to avoid these hazards are identified. Many of the procedures associated with vehicle maintenance and repair involve physical hazards Or other risks to health. This section lists, alphabetically, some of these hazard- ous operations and the materials and equip- Prlnled In UK 11\12 © Ford New Holland Ltd 1 The list is not exhaustive and all operations and procedures and the handling of materials, should be carried out with health and safety in mind.

2012 Ford Escape Hybrid Workshop Repair Service Manual BEST

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