2016 RAM Pro Master City 2.4L I4 MultiAir Service & Repair Manual

Parts 001 - Mopar Accessories - Component Parts 100 - Audio and Electronics 118 - Camera Kit, Back Up 300 - Driver Convenience 304 - Remote Start Kit 310 - Hands Free Kit, Cellular Phone 600 - Fog Lights and Electrical 606 - Light Kit, Cargo 1200 - Touch Up Paint 1205 - Touch Up Paint 002 - Front Suspension 100 - Front Suspension, Strut and Cradle 105 - Suspension 130 - Crossmember 200 - Front Stabilizer Bar 205 - Stabilizer Bar 003 - Front Wheel Drive; Diff and Drive Line 300 - Front Axle Drive Shafts 305 - Front Axle Halfshaft 310 - Boot Kit, Halfshaft 315 - Axle Shaft Support 005 - Brakes 100 - Front Brakes 110 - Brakes 200 - Rear Brakes 205 - Brakes Rear 210 - Rear Hub and Bearing 300 - Power Brake Booster 305 - Booster 400 - Brake Master Cylinder 405 - Master Cylinder 500 - Hydraulic Control Unit, Brake Tubes and Hoses 505 - Hydraulic Control Unit 510 - Front-Brake Tubes and Hoses 515 - Rear-Brake Tubes and Hoses 600 - Brake Pedals 605 - Pedal 700 - Parking Brake Lever, Cables, and Rear Disc Park Brake Assembly 705 - Park Brake Lever and Cables 007 - Cooling 100 - Radiator and Related Parts; Charge Air Cooler 105 - Radiator and Related Parts 150 - Radiator Support 200 - Water Pump and Related Parts 205 - Water Pump And Related Parts 250 - Thermostat and Related Parts 300 - Engine Coolant Reservoir (Bottle) 305 - Coolant Bottle 400 - Pulleys and Related Parts 405 - Pulleys and Related Parts 500 - Drive Belts 505 - Drive Belts 600 - Transmission Oil Cooler, and Lines 605 - Transmission Oil Cooler and Related Parts 008 - Electrical 100 - Starters 105 - Starter and Related Parts, 2.4L [ED6] 200 - Generators / Alternators 205 - Generator/Alternator 300 - Wiper and Washer System 305 - Wiper System, Front 310 - Washer System, Front 315 - Wiper and Washer System, Rear 400 - Keys, Modules and Engine Controllers

405 - Modules, Engine Compartment 420 - Modules, Body 430 - Modules, Brakes, Suspension and Steering 435 - Modules, Receivers, Keys, And Key FOBs 500 - Power Distribution, Fuse Block, Junction Block, Relays and Fuses 505 - Power Distribution Center 600 - Sensors 605 - Sensors, Engine, 2.4L [ED6] 615 - Sensors, Oxygen, 2.4L [ED6] 625 - Sensors, Brake 635 - Sensors, Body 800 - Switches 805 - Switches, Instrument Panel 815 - Switches, Door 825 - Switches, Seat 830 - Switches, Steering Column And Wheel 840 - Switches, Heating And Air Conditioning 900 - Horns 905 - Horns 1000 - Battery, Battery Tray and Cables 1005 - Battery, Tray And Support 1010 - Battery Wiring 1100 - Lamps-Interior and Exterior 1105 - Lamps, Front 1110 - Lamps, Rear 1115 - Lamps, Interior 1130 - Lamps, Exterior Mirror 1200 - Wiring-Powertrain 1205 - Wiring, Engine, 2.4L [ED6] 1300 - Wiring-Headlamp to Dash 1305 - Wiring, Front End 1400 - Wiring-Instrument Panel 1405 - Wiring, Instrument Panel 1500 - Wiring-Body and Accessories 1505 - Wiring, Body 1515 - Wiring, Front Doors 1516 - Wiring, Side Doors 1517 - Wiring, Rear Doors 1520 - Wiring, Front Seat 1600 - Wiring and Repair 1601 - Wiring Connectors 1602 - Wiring Connectors 1603 - Wiring Connectors 1604 - Wiring Fasteners 1605 - Wiring Fasteners 1900 - Ignition - Spark Plugs, Cables, Coils, and Glow Plugs 1905 - Spark Plugs, Ignition Coils, And Capacitors 2100 - Instrument Panel Cluster 2105 - Cluster, Instrument Panel 2200 - Radio, Antenna, Speakers, DVD, and Video systems 2205 - Radio 2210 - Antenna 2220 - Speakers 2230 - Rear View Camera System 2245 - UConnect Media and Charging Centers 2600 - Park Assist 2605 - Park Assist 009ED6 - 2.4L Gas; Engine 100 - Engine Identification, Service Engines & Engine Service Kits 105 - Engine Identification 2.4L [ED6] 115 - Engine Assembly And Service Long Block 2.4L [ED6] 125 - Engine Cover And Related Parts 2.4L [ED6] 145 - Engine Gasket Kits 2.4L [ED6] 200 - Cylinder Head 205 - Cylinder Head Cover 2.4L [ED6]

225 - Cylinder Head 2.4L [ED6] 300 - Cylinder Block 305 - Cylinder Block And Hardware 2.4L [ED6] 325 - Engine Cylinder Block Heater 2.4L [ED6] 400 - Crankshaft, Piston, Drive Plate, Flywheel, and Damper 405 - Crankshaft, Crankshaft Bearings, Damper And Flywheel 2.4L [ED6] 425 - Pistons, Piston Rings, Connecting Rods And Bearings 2.4L [ED6] 500 - Camshaft and Valve 505 - Camshafts And Valvetrain 2.4L [ED6] 600 - Timing Belt/Chain and Cover and Balance Shaft 605 - Timing Case Cover 2.4L [ED6] 625 - Timing System 2.4L [ED6] 665 - Balance Shaft Oil Pump Assembly 2.4L [ED6] 700 - Engine Oiling, Oil Pan and Indicator (Dipstick) 725 - Engine Oil Pan And Related Parts 2.4L [ED6] 745 - Engine Oil Filter And Adapter 2.4L [ED6] 800 - Engine Oil Cooler 805 - Engine Oil Cooler 2.4L [ED6] 1000 - Manifolds and Vacuum Fittings 1005 - Exhaust Manifold And Heat Shields 2.4L [ED6] 1025 - Intake Manifold 2.4L [ED6] 1100 - Crankcase Ventilation 1105 - Crankcase Ventilation 2.4L [ED6] 1200 - Engine Mounting 1205 - Engine Mounting Right Side 2.4L [ED6] 1235 - Engine Mounting Left Side 2.4L [ED6] 1245 - Engine Mounting Front/Rear 2.4L [ED6] 010 - Restraints 200 - Air Bags 205 - Air Bags 210 - Air Bag Modules , Impact Sensors and Clocksprings 300 - Seat Belts 305 - Seat Belts Front 310 - Seat Belts Second Row 011 - Exhaust 100 - Exhaust System 105 - Exhaust System 150 - Exhaust System Heat Shields 013 - Frame, Bumper and Fascia 100 - Frames 105 - Frame, Front 200 - Front Bumper and Fascia 205 - Front Bumper, Fascia 300 - Rear Bumper and Fascia 310 - Rear Bumper, Fascia 700 - Under Body Protection 705 - Underbody Shields 014 - Fuel 100 - Fuel Tank 105 - Fuel Tank 200 - Fuel Tank Filler Tube 205 - Fuel Tank Filler Tube 300 - Fuel Lines 305 - Fuel Lines 310 - Fuel Line Protection 400 - Fuel Rail and Injectors 405 - Fuel Rail 500 - Fuel Pump and Sending Unit 505 - Fuel Pump Module 600 - Throttle Body 605 - Throttle Body 800 - Air Cleaner 805 - Air Cleaner 1000 - Accelerator Pedal 1005 - Accelerator Pedal

017 - Rear Suspension 100 - Rear Suspension and Cradle 105 - Suspension Rear 019 - Steering 100 - Steering Wheel 105 - Steering Wheel 200 - Steering Column and Intermediate Shaft 205 - Steering Column 300 - Steering Gear 305 - Steering Gear, Rack and Pinion 500 - Power Steering Pump and Reservoir 505 - Power Steering Pump 510 - Power Steering Reservoir 600 - Power Steering Hoses 605 - Power Steering Hoses 021DFH - 948TE; 9-Speed; Automatic Transmission 100 - Automatic Transmission / Transaxle and Torque Converter 105 - Transmission / Transaxle Assembly 110 - Torque Converter 115 - Transmission Serviceable Parts 200 - Case, Extension, Oil Pan, and Indicator (Dipstick) 215 - Vent 1100 - Gearshift Controls and Related Parts 1105 - Gearshift Controls 1115 - Gearshift Lever, Cable and Bracket 1200 - Mounting and Skid Plate 1210 - Mounting Support 1215 - Mounting Bolts 022 - Wheels 100 - Wheels, Tires and Hardware 105 - Wheels and Hardware 200 - Wheel Covers and Center Caps 205 - Wheel Covers and Caps 300 - Jack Stowage 305 - Jack Stowage 400 - Wheel Spare 405 - Wheel Spare 410 - Spare Tire Stowage 600 - Tire Monitoring System 605 - Tire Monitoring System 024 - Air Conditioners and Heaters 100 - Air Conditioner and Heater Units 105 - HVAC Unit Complete Assembly 110 - HVAC Unit Serviceable Components 200 - Air Conditioner and Heater Plumbing 205 - Heating Plumbing 210 - A/C Plumbing 300 - Air Conditioner and Heater Controls 305 - A/C Heater Controls 400 - Air Conditioner Compressor and Mounting 405 - A/C Compressor 500 - Air Ducts 505 - Air Ducts 510 - Exhauster 025 - Emission Controls 300 - Vacuum Canister/Leak Detection Pump 305 - Vapor Canister and Leak Detection Pump 400 - Emission Harness 405 - Emission Control Vacuum Harness 026 - Labels 100 - Interior 105 - Instrument Panel, Under Hood And Other Interior Locations 027 - Glass 100 - Glass and Interior Rear View Mirror 105 - Windshield

110 - Rear Side Windows 113 - Side Rear Window 114 - Sliding Doors 115 - Side Front Doors 116 - Cargo Divider Glass 117 - Window Inserts 118 - Back Window 120 - Mirrors, Inside Rearview 035 - Doors, Door Mirrors and Related Parts 100 - Front Door 105 - Front Door, Shell & Hinges 125 - Front Door, Hardware Components 200 - Rear Door 210 - Door, Dual Cargo Shell And Hinges 215 - Rear Door Latch And Handle 300 - Sliding Cargo Door 310 - Sliding Door Assembly 315 - Sliding Door Latch, Hinges And Handles 400 - Dual and Single Cargo Door 405 - Rear Cargo Door, Hinges and Door Check 410 - Rear Cargo Door Latches and Linkage 500 - Exterior Mirror 510 - Exterior Mirrors 600 - Weatherstrips and Seals 605 - Weatherstrips, Front Door 610 - Weatherstrips, Sliding door 615 - Weatherstrips, Rear Door 040 - Exterior Ornamentation 100 - Nameplates 110 - Nameplates 200 - Moldings and Ornamentation 205 - Exterior Ornamentation, Moldings and Claddings 400 - Grilles 410 - Grilles 045 - Conversion and Upfit Packages 200 - Cargo 205 - Conversion Kit, Cargo, Folding Shelves [CWM] 207 - Conversion Kit, Cargo, Fixed Shelves [CWN] 050 - Interior Trim 100 - Headliners-Visors-Assist Straps 105 - Headliners 110 - Grab Handle and Coat Cook 200 - Panels-Moldings-Scuff Plates, Pillar, Cowl, 1/4 Panel Trim and Cargo Covers 205 - Interior Moldings And Pillars 210 - Sill Scuff Plates 215 - Rear Cargo Sill 220 - Quarter Trim 225 - Tonneau Cover 230 - Partition Panel 300 - Carpets, Floor Mats, Load Floor, and Silencers 305 - Carpet Front 310 - Carpet Rear Floor 315 - Floor Mat Fasteners and Accessory 320 - Insulation And Padding 400 - Door Trim Panels-Front and Rear 405 - Front Door Trim Panels 410 - Sliding Door And Rear Cargo Door Trim Panels 500 - Front Seats - First Row 505 - Front Seat, Bucket 600 - Rear Seats - Second Row 605 - Rear Seat - Split 900 - Front Seats - Adjusters, Recliners, Shields and Risers 905 - Adjusters, Recliners And Shields, Bucket Seat 1000 - Rear Seats - Second Row - Adjusters, Recliners, Shields and Risers 1005 - Rear Seat Frame, Adjusters, Shields And Attaching Parts 40% Side

1010 - Rear Seat Frame, Adjusters, Recliners, Shields And Riser 60% Side 1600 - Consoles 1605 - Console Floor Front 1620 - Overhead Console 1700 - Instrument Panel 1704 - Instrument Panel Support 1705 - Instrument Panel Structure 1710 - Instrument Panel Trim [Upper] 1711 - Instrument Panel Trim [Outlets] 1715 - Instrument Panel Trim[Glovebox] 1720 - Instrument Panel Trim [Lower] 1725 - Steering Column Covers and Fuse Cover 060 - Body Sheet Metal Except Doors 100 - Floor Pans 105 - Floor Pan Front 110 - Floor Pan Rear 115 - Underbody Shields 200 - Plugs 204 - Plugs 300 - Fenders 305 - Front Fenders 400 - Hood and Hood Release 405 - Hood and Related Parts 500 - Cowl and Dash Panel 505 - Cowl , Dash Panel and Related Parts 510 - Under Hood Insulation, Silencers, and Baffles 515 - Cowl Screen and Related Parts 600 - Aperture Panel and Pillar Supports 605 - Aperture Panel 610 - Partition Panel 615 - Panels Body Side 620 - Wheel Splash Shields Front and Rear 700 - Pick-up Box and Fuel Filler Door 705 - Fuel Filler Door 900 - Roof 905 - Roof Panel 1300 - Sport Bar or Luggage Rack 1305 - Roof Rack Service Information 00 - Vehicle Data Vehicle Information International Vehicle Control and Display Symbols DESCRIPTION LABEL, Vehicle Emission Certification Information (VECI) DESCRIPTION Vehicle Certification Label DESCRIPTION Vehicle Identification Number DESCRIPTION 02 - Front Suspension Front Technical Specifications Specifications WARNING Description and Operation ARM, Lower Control REMOVAL AND INSTALLATION BALL JOINT, Suspension DIAGNOSIS AND TESTING DESCRIPTION AND OPERATION HUB AND BEARING Diagnosis and Testing DIAGNOSIS AND TESTING - HUB BEARING - NOISE REMOVAL AND INSTALLATION

KNUCKLE, Steering REMOVAL AND INSTALLATION LINK, Stabilizer Bar REMOVAL AND INSTALLATION STABILIZER BAR, Front REMOVAL AND INSTALLATION STRUT, Suspension, Assembly Diagnosis and Testing DIAGNOSIS AND TESTING - SHOCK ABSORBER REMOVAL AND INSTALLATION DISASSEMBLY AND ASSEMBLY Wheel Alignment Standard Procedure CURB HEIGHT MEASUREMENT WHEEL ALIGNMENT Technical Specifications Specifications 03 - Differential and Driveline Halfshaft, Front DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - HALFSHAFT Technical Specifications TORQUE SPECIFICATIONS Removal and Installation WITHOUT INTERMEDIATE SHAFT WITH INTERMEDIATE SHAFT SPECIAL TOOLS BOOT, Driveshaft, Outer REMOVAL AND INSTALLATION BOOT, Driveshaft, Inner REMOVAL AND INSTALLATION 04 - Vehicle Quick Reference Capacities and Recommended Fluids SPECIFICATIONS Fuse - Relay Locations and Types SPECIFICATIONS Hoisting Standard Procedure STANDARD PROCEDURE - HOISTING Jump Starting Standard Procedure JUMP STARTING Maintenance Schedules Description MAINTENANCE SCHEDULES - NAFTA New Vehicle Preparation Instructions Standard Procedure STANDARD PROCEDURE - NEW VEHICLE PREPARATION TRANSIT FILM REMOVAL Towing Standard Procedure STANDARD PROCEDURE â€” TOWING 05 - Brakes 05 - Brakes, ABS WARNING CAUTION Description and Operation Diagnosis and Testing DIAGNOSIS AND TESTING - INSPECTION AND ROAD TEST Technical Specifications TORQUE SPECIFICATIONS Electrical SWITCH, Electronic Stability Program (ESP) Description

DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION SENSOR, Wheel Speed, Front REMOVAL AND INSTALLATION SENSOR, Wheel Speed, Rear REMOVAL AND INSTALLATION Hydraulic/Mechanical INTEGRATED CONTROL UNIT (ICU) REMOVAL AND INSTALLATION 05 - Brakes, Base WARNING CAUTION DIAGNOSIS AND TESTING Standard Procedure STANDARD PROCEDURE - BRAKE BLEEDING Technical Specifications TORQUE SPECIFICATIONS BASE BRAKE Electrical PUMP, Electric Vacuum REMOVAL AND INSTALLATION SWITCH, Brake Fluid Level REMOVAL AND INSTALLATION Hydraulic/Mechanical BOOSTER, Power Brake Diagnosis and Testing DIAGNOSIS AND TESTING - MASTER CYLINDER/POWER BOOSTER REMOVAL AND INSTALLATION BRACKET, Caliper Mounting REMOVAL AND INSTALLATION CALIPER, Disc Brake REMOVAL AND INSTALLATION DRUM, Brake REMOVAL AND INSTALLATION FLUID Diagnosis and Testing DIAGNOSIS AND TESTING - BRAKE FLUID CONTAMINATION SPECIFICATIONS MASTER CYLINDER, Brake REMOVAL AND INSTALLATION PADS, Brake, Front REMOVAL AND INSTALLATION PEDAL(S), Brake and/or Accelerator REMOVAL AND INSTALLATION ROTOR, Brake REMOVAL AND INSTALLATION SHOES, Brake REMOVAL AND INSTALLATION Parking Brake Diagnosis and Testing DIAGNOSIS AND TESTING - PARKING BRAKE SYSTEM CABLE, Parking Brake Adjustments Adjustment REMOVAL AND INSTALLATION LEVER, Parking Brake REMOVAL AND INSTALLATION 07 - Cooling DESCRIPTION AND OPERATION Diagnosis and Testing COOLING SYSTEM DIAGNOSIS AERATION DEAERATION ENGINE COOLING SYSTEM OVERHEATING COOLING SYSTEM LEAKS

Standard Procedure DRAINING THE COOLING SYSTEM FILLING THE COOLING SYSTEM COOLANT AIR EVACUATION ADDING ADDITIONAL COOLANT CLICÂ© HOSE CLAMP PLIERS - USAGE REVERSE FLUSHING Technical Specifications FILL VOLUME TORQUE SPECIFICATIONS SPECIAL TOOLS Accessory Drive BELT, Serpentine Diagnosis and Testing SERPENTINE BELT REMOVAL AND INSTALLATION TENSIONER, Belt DESCRIPTION AND OPERATION Removal and Installation 2.4L PULLEY, Idler REMOVAL AND INSTALLATION Engine BOTTLE, Pressurized Coolant REMOVAL AND INSTALLATION CAP, Radiator DESCRIPTION AND OPERATION Diagnosis and Testing RADIATOR CAP INSPECTION COOLANT DESCRIPTION AND OPERATION Diagnosis and Testing COOLANT CONCENTRATION TESTING FAN, Cooling REMOVAL AND INSTALLATION HEATER, Engine Block DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - ENGINE BLOCK HEATER REMOVAL AND INSTALLATION PUMP, Water REMOVAL AND INSTALLATION RADIATOR, Engine Cooling REMOVAL AND INSTALLATION SENSOR, Coolant Temperature REMOVAL AND INSTALLATION THERMOSTAT DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION Transmission COOLER, Transmission Oil DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION TUBES AND HOSES, Transmission Oil Cooler Standard Procedure STANDARD PROCEDURE - TRANSMISSION COOLER LINE QUICK CONNECT FITTING DISCONNECT/CONNECT REMOVAL AND INSTALLATION 08 - Electrical 8A - Audio/Video/Entertainment/Connectivity DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - AUDIO ANTENNA, Satellite, Audio

DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - SATELLITE ANTENNA REMOVAL AND INSTALLATION BODY AND CABLE, Antenna DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - ANTENNA BODY AND CABLE REMOVAL AND INSTALLATION CAMERA, Rear DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - REAR VIEW CAMERA CLEANING REMOVAL AND INSTALLATION MAST, Antenna DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION MEDIA HUB DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION RADIO DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION SPEAKER DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - SPEAKER REMOVAL AND INSTALLATION SWITCH, Remote Radio DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - REMOTE RADIO SWITCHES REMOVAL AND INSTALLATION 8B - Chime/Buzzer/Driver Assist Description and Operation CHIME WARNING SYSTEM PARK ASSIST SYSTEM Diagnosis and Testing CHIME WARNING SYSTEM PARK ASSIST SYSTEM MODULE, Park Assist DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - PARK ASSIST MODULE REMOVAL AND INSTALLATION SENSOR, Park Assist DESCRIPTION AND OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - PARK ASSIST SENSOR REMOVAL AND INSTALLATION 8E - Electronic Control Modules Standard Procedure MODULE REPLACEMENT AND PROGRAMMING ORDER GUIDE MODULE PROXI REQUIREMENTS COMMUNICATION DESCRIPTION AND OPERATION CONNECTOR, Data Link (DLC) DESCRIPTION AND OPERATION MODULE, Anti-Lock Brake System (ABS) REMOVAL AND INSTALLATION MODULE, Body Control (BCM) DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION Module Programming

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2016 RAM Pro Master City 2.4L I4 MultiAir Service & Repair Manual

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