2016 RAM Pro Master 3.6L V6 VVT Service & Repair Manual

Parts 001 - Mopar Accessories - Component Parts 100 - Audio and Electronics 118 - Camera Kit, Back Up 200 - Carriers and Cargo Hauling 241 - Wiring Kit, Trailer Tow, 7 Way And 4 Way 300 - Driver Convenience 304 - Remote Start 310 - Hands Free Kit, Cellular Phone 600 - Fog Lights and Electrical 604 - Light Kit, Fog 1200 - Touch Up Paint 1205 - Touch Up Paint 002 - Front Suspension 100 - Front Suspension, Strut and Cradle 105 - Suspension 130 - Crossmember 200 - Front Stabilizer Bar 205 - Stabilizer Bar 003 - Front Wheel Drive; Diff and Drive Line 300 - Front Axle Drive Shafts 305 - Front Axle Drive Shafts 310 - Shaft, Intermediate 005 - Brakes 100 - Front Brakes 110 - Brakes, Front 200 - Rear Brakes 210 - Brakes, Rear 300 - Power Brake Booster 305 - Booster and Pump 400 - Brake Master Cylinder 405 - Master Cylinder 500 - Hydraulic Control Unit, Brake Tubes and Hoses 505 - Anti-Lock Brakes, Hydraulic Control Unit and Module 510 - Brake Tubes and Hoses, Front 515 - Brake Tubes and Hoses, Rear 600 - Brake Pedals 605 - Pedal Assembly, Brake 700 - Parking Brake Lever, Cables, and Rear Disc Park Brake Assembly 705 - Park Brake Lever and Cables 715 - Park Brake Assembly 725 - Park Brake Assembly and Cables 006 - Clutch 100 - Clutch 105 - Clutch Assembly 300 - Clutch Controls 305 - Controls, Hydraulic Clutch 007 - Cooling 100 - Radiator and Related Parts; Charge Air Cooler 105 - Radiator and Related Parts, 3.6L [ERB] 130 - Radiator Seals, Shields, Baffles and Shrouds 150 - Radiator Support 200 - Water Pump and Related Parts 205 - Water Pump and Related Parts, 3.6L [ERB] 250 - Thermostat and Related Parts, 3.6L [ERB] 300 - Engine Coolant Reservoir (Bottle) 305 - Coolant Bottle, 3.6L [ERB] 400 - Pulleys and Related Parts 405 - Pulleys and Related Parts, 3.6L [ERB] 500 - Drive Belts 505 - Drive Belts, 3.6L [ERB] 600 - Transmission Oil Cooler, and Lines 605 - Transmission Oil Cooler and Related Parts 008 - Electrical 100 - Starters

105 - Starter and Related Parts, 3.6L [ERB] 200 - Generators / Alternators 205 - Generator/Alternator, 3.6L [ERB] 300 - Wiper and Washer System 305 - Front Wiper System 310 - Front Washer System 400 - Keys, Modules and Engine Controllers 405 - Modules, Engine Compartment 410 - Module, Body Control 420 - Modules, Body 430 - Modules, Brakes, Suspension and Steering 435 - Modules, Receivers, Keys, and Key FOBS 500 - Power Distribution, Fuse Block, Junction Block, Relays and Fuses 505 - Power Distribution Center 600 - Sensors 605 - Sensors, Engine, 3.6L [ERB] 615 - Sensors, Oxygen, 3.6L [ERB] 625 - Sensors, Brake 635 - Sensors, Body 640 - Sensors, Drivetrain, 3.6L [ERB], [DG2] 800 - Switches 805 - Switches, Instrument Panel 815 - Switches, Doors 820 - Switches, Body 825 - Switches, Seat 830 - Switches, Steering Column and Wheel 835 - Switches, Powertrain 840 - Switches, Heating and Air Conditioning 900 - Horns 905 - Horns 1000 - Battery, Battery Tray and Cables 1005 - Battery, Tray and Support 1010 - Battery Wiring 1100 - Lamps-Interior and Exterior 1105 - Lamps, Front 1110 - Lamps, Rear 1115 - Lamps, Interior 1120 - Lamps, Roof 1130 - Lamps, Outside Mirror 1200 - Wiring-Powertrain 1205 - Wiring, Engine, 3.6L [ERB] 1220 - Ground Straps 1300 - Wiring-Headlamp to Dash 1305 - Wiring, Headlamp to Dash 1400 - Wiring-Instrument Panel 1405 - Wiring, Instrument Panel 1500 - Wiring-Body and Accessories 1505 - Wiring, Body 1506 - Wiring, Body, Optional Cab 1510 - Wiring, Chassis and Underbody 1515 - Wiring, Doors, Front 1516 - Wiring, Doors, Rear 1517 - Wiring, Doors, Side 1520 - Wiring, Front Seat 1600 - Wiring and Repair 1605 - Wiring Repairs 1607 - Wiring, Miscellaneous Clips, Insulators, Plugs, and Straps 1608 - Wiring, Screws, Bolts, Nuts, Washers, and Misc. Fasteners 1900 - Ignition - Spark Plugs, Cables, Coils, and Glow Plugs 1905 - Spark Plugs, Ignition Coil, 3.6L [ERB] 2100 - Instrument Panel Cluster 2105 - Cluster, Instrument Panel 2200 - Radio, Antenna, Speakers, DVD, and Video systems 2205 - Radio 2210 - Antenna

2220 - Speakers and Amplifiers 2230 - Rear View Camera System 2245 - UConnect Media and Charging Centers 2600 - Park Assist 2605 - Park Assist 009ERB - 3.6L Gas; Engine 100 - Engine Identification, Service Engines & Engine Service Kits 105 - Engine Identification 3.6L [ERB] 115 - Engine Assembly And Service Long Block 3.6L [ERB] 135 - Engine Gasket Kits 3.6L [ERB] 200 - Cylinder Head 205 - Cylinder Head Covers 3.6L [ERB] 225 - Cylinder Heads 3.6L [ERB] 300 - Cylinder Block 305 - Cylinder Block And Hardware 3.6L [ERB] 325 - Engine Cylinder Block Heater 3.6L [ERB] 400 - Crankshaft, Piston, Drive Plate, Flywheel, and Damper 405 - Crankshaft, Crankshaft Bearings, Damper And Flywheel 3.6L [ERB] 425 - Pistons, Piston Rings, Connecting Rods And Connecting Rod Bearings 3.6L [ERB] 500 - Camshaft and Valve 505 - Camshafts And Valvetrain 3.6L [ERB] 600 - Timing Belt/Chain and Cover and Balance Shaft 605 - Timing Case Cover 3.6L [ERB] 625 - Timing System 3.6L [ERB] 700 - Engine Oiling, Oil Pan and Indicator (Dipstick) 705 - Engine Oil Pump 3.6L [ERB] 725 - Engine Oil Pan, Engine Oil Level Indicator And Related Parts 3.6L [ERB] 765 - Engine Oil, Filter, Adapter/Cooler 3.6L [ERB] 1000 - Manifolds and Vacuum Fittings 1005 - Intake Manifold Plenum 3.6L [ERB] 1065 - Lower Intake Manifold 3.6L [ERB] 1100 - Crankcase Ventilation 1105 - Crankcase Ventilation 3.6L [ERB] 1200 - Engine Mounting 1220 - Engine Mounting Right Side 3.6L [ERB] 1235 - Engine Mounting Left Side 3.6L [ERB] 1245 - Engine Mounting Rear 3.6L [ERB] 010 - Restraints 200 - Air Bags 205 - Air Bags 210 - Air Bag Modules , Impact Sensors and Clocksprings 300 - Seat Belts 305 - Seat Belts Front 011 - Exhaust 100 - Exhaust System 105 - Exhaust System 3.6L [ERB] 150 - Exhaust System Heat Shields 013 - Frame, Bumper and Fascia 100 - Frames 105 - Frame, Front 110 - Frame, Rear 200 - Front Bumper and Fascia 205 - Front Bumper, Fascia 300 - Rear Bumper and Fascia 310 - Rear Bumper, Fascia 700 - Under Body Protection 705 - Underbody Shields 014 - Fuel 100 - Fuel Tank 105 - Fuel Tank 200 - Fuel Tank Filler Tube 205 - Fuel Tank Filler Tube 300 - Fuel Lines 310 - Fuel Lines, Chassis 400 - Fuel Rail and Injectors

405 - Fuel Rail, 3.6L [ERB] 500 - Fuel Pump and Sending Unit 505 - Fuel Pump Module 600 - Throttle Body 605 - Throttle Body, 3.6L [ERB] 800 - Air Cleaner 805 - Air Cleaner, 3.6L [ERB] 1000 - Accelerator Pedal 1005 - Accelerator Pedal 017 - Rear Suspension 100 - Rear Suspension and Cradle 105 - Suspension Rear 200 - Rear Stabilizer Bar 205 - Stabilizer Bar, Rear 019 - Steering 100 - Steering Wheel 105 - Steering Wheel 200 - Steering Column and Intermediate Shaft 205 - Steering Column 300 - Steering Gear 305 - Steering Gear, Rack and Pinion 500 - Power Steering Pump and Reservoir 505 - Power Steering Pump 510 - Power Steering Reservoir 600 - Power Steering Hoses 605 - Power Steering Hoses 3.6L [ERB] 021DFB - M40; 6-Speed; Manual Transmission Automated; MTA 100 - Manual Transaxle 105 - Transmission / Transaxle Assembly 112 - Control Module Wiring Harness and Sensors 120 - Control Module Serviceable Parts 200 - Case, and Extension 205 - Case And Related Parts 240 - Case Sensors 600 - Gear Train 628 - Main Shaft Assembly 629 - Upper Countershaft 630 - Lower Countershaft 900 - Differential 905 - Differential 1000 - Fork and Rails 1005 - Shift Forks And Rails 1100 - Gearshift Controls and Related Parts 1105 - Gearshift controls 1200 - Mounting and Skid Plate 1210 - Mounting Support 1215 - Mounting Bolts 021DG2 - 62TE; 6-Speed; Automatic Transaxle 100 - Automatic Transmission / Transaxle and Torque Converter 105 - Transmission / Transaxle Assembly 110 - Torque Converter 200 - Case, Extension, Oil Pan, and Indicator (Dipstick) 205 - Case 220 - Extensions And Adapters 225 - Oil Fill Tube And Related Parts 230 - Oil Pan, Cover And Related Parts 235 - Filters 240 - Sensors, Vents And Quick Connectors 400 - Oil Pump 405 - Oil Pump 500 - Clutches 505 - Input Clutch Assembly, Reverse Clutch Components 506 - Input Clutch Assembly, Overdrive Clutch Components 507 - Input Clutch Assembly, Underdrive Clutch Components 508 - Input Clutch Assembly, Hubs And Pistons

509 - Input Clutch Assembly, Input Shaft And Retainer 510 - 2 / 4 Clutch 511 - Low / Reverse Clutch 600 - Gear Train 602 - Front / Rear Planetary 603 - Underdrive Compounder, Planetary Gear Set 604 - Underdrive Compounder, Direct Clutch 605 - Underdrive Compounder, Low Clutch 606 - Underdrive Compounder, Shaft And Retainer 607 - Transfer And Output Gears 800 - Valve Body, Accumulator, Solenoid and Parking Sprag 810 - Valve Body And Related Parts 850 - Accumulator And Related Parts 860 - Parking Sprag And Related Parts 900 - Differential 905 - Differential Assembly 910 - Output Pinion And Differential 1100 - Gearshift Controls and Related Parts 1105 - Gearshift Controls 1115 - Gearshift Lever, Cable and Bracket 1200 - Mounting and Skid Plate 1205 - Mounting Covers And Shields 1210 - Mounting Support 1215 - Mounting Bolts 022 - Wheels 100 - Wheels, Tires and Hardware 105 - Wheels and Hardware 200 - Wheel Covers and Center Caps 205 - Wheel Covers and Caps 300 - Jack Stowage 305 - Jack Assembly 400 - Wheel Spare 405 - Wheel Spare 600 - Tire Monitoring System 605 - Tire Monitoring 024 - Air Conditioners and Heaters 100 - Air Conditioner and Heater Units 105 - HVAC Unit, [HCD] 110 - HVAC Unit, [HAA] 200 - Air Conditioner and Heater Plumbing 205 - Heater Plumbing, 3.6L [ERB] 220 - A/C Plumbing, 3.6L [ERB] 300 - Air Conditioner and Heater Controls 305 - A/C and Heater Controls 400 - Air Conditioner Compressor and Mounting 405 - A/C Compressor 410 - A/C Compressor Mounting, 3.6L [ERB] 500 - Air Ducts 505 - Ducts Front 515 - Exhauster 025 - Emission Controls 300 - Vacuum Canister/Leak Detection Pump 305 - Vapor Canister and Leak Detection Pump 400 - Emission Harness 405 - Emission Control Vacuum Harness 026 - Labels 100 - Interior 105 - Instrument Panel 110 - Visor 115 - Other Interior Locations 200 - Under Hood 205 - Engine Compartment 220 - Hood 300 - Doors 305 - Front Door

400 - Exterior 405 - Fuel Filler Door 500 - Trunk 505 - Jack 510 - Spare Tire 027 - Glass 100 - Glass and Interior Rear View Mirror 105 - Windshield And Back Glass 110 - Front Door and Quarter Glass 115 - Rear Door, Sliding and Quarter Glass 118 - Back Door 120 - Mirrors, Inside Rearview 035 - Doors, Door Mirrors and Related Parts 100 - Front Door 105 - Front Door, Shell & Hinges 125 - Front Door, Hardware Components 200 - Rear Door 210 - Door, Dual Cargo Shell And Hinges 215 - Rear Door Latch And Handle, Left 220 - Rear Door Latch And Handle, Right 300 - Sliding Cargo Door 310 - Sliding Door Assembly 315 - Sliding Door Guide 500 - Exterior Mirror 510 - Exterior Mirror 600 - Weatherstrips and Seals 605 - Weatherstrips, Front Door 610 - Weatherstrips, Sliding door 615 - Weatherstrips, Rear Door 040 - Exterior Ornamentation 100 - Nameplates 110 - Nameplates 200 - Moldings and Ornamentation 205 - Exterior Ornamentation, Moldings and Claddings 210 - Splash Shields 400 - Grilles 410 - Grilles 045 - Conversion and Upfit Packages 100 - Appearance 105 - Conversion Kit, Appearance, Custom Graphics [MPT] 106 - Conversion Kit, Appearance, Custom Graphics [MPU] 107 - Conversion Kit, Appearance, Custom Graphics [MPV] 108 - Conversion Kit, Appearance, Custom Graphics [MPW] 200 - Cargo 205 - Conversion Kit, Cargo, Composite Floor Liners [CKL] 209 - Conversion Kit, Cargo, Upper Trim Panels [CTE] 118 WB 210 - Conversion Kit, Cargo, Upper Trim Panels [CTE] 136 WB 211 - Conversion Kit, Cargo, Upper Trim Panels [CTE] 159 WB 215 - Conversion Kit, Cargo, Shelving Unit, Folding [GKA] And/Or [GKB] 216 - Conversion Kit, Cargo, Shelving Unit, Fixed [GKA] And/Or [GKB] 500 - Electronics 525 - Conversion Kit, Electronics, Interior Cargo Light 600 - Exterior 605 - Conversion Kit, Exterior, Rear Step Bumper Extension [MDM] 610 - Conversion Kit, Exterior, Side Step Kit [MRZ], [MR3] 700 - Interior 705 - Conversion Kit, Interior, Headliner Kit For H2 [CTP}, [GK8] 710 - Conversion Kit, Interior, B-Pillar Grab Handle [CSZ] 711 - Conversion Kit, Interior, D-Pillar Grab Handle [CSR] 715 - Conversion Kit, Interior, Carpeted Floor Mats [CLQ] 716 - Conversion Kit, Interior, Slush Floor Mats [CWA] 717 - Conversion Kit, Interior, Single Piece Front Slush Mat [CCK] 718 - Conversion Kit, Interior, Single Piece Front Carpeted Mat [CCL] 900 - Protection 910 - Conversion Kit, Protection, Window Guard Kit

915 - Conversion Kit, Protection, Cold Weather Kit, Diesel Only 920 - Conversion Kit, Protection, DOT Emergency Equipment [ACL] 1100 - Towing 1105 - Conversion Kit, Trailer Tow, Class IV [AHC] 1106 - Conversion Kit, Trailer Tow, Cab Chassis 050 - Interior Trim 100 - Headliners-Visors-Assist Straps 105 - Headliners 200 - Panels-Moldings-Scuff Plates, Pillar, Cowl, 1/4 Panel Trim and Cargo Covers 205 - Interior Moldings And Pillars 206 - D Pillar Trim 210 - Upper Cargo Trim Covers, Short Wheelbase 215 - Upper Cargo Trim Covers, Medium Wheelbase 216 - Upper Cargo Trim Covers, Long Wheelbase 220 - Lower Cargo Trim Covers 300 - Carpets, Floor Mats, Load Floor, and Silencers 305 - Carpet - Complete 400 - Door Trim Panels-Front and Rear 405 - Front Upper Door Trim Panel 410 - Front Lower Door Trim Panel 415 - Sliding Doors 420 - Rear Cargo Door Trim Panels 500 - Front Seats - First Row 505 - Front Seat - Bucket - Driver 510 - Front Seat - Bucket - Passenger 512 - Passenger Seat Bench [CAA] 900 - Front Seats - Adjusters, Recliners, Shields and Risers 905 - Adjusters, Recliners and Shields, Driver Seat 906 - Adjusters, Recliners And Shields, Driver Swivel Seat, [CEA] 907 - Adjusters, Recliners And Shields, Driver Seat [CXX] 908 - Adjusters, Recliners And Shields, Bucket, Passenger Seat 909 - Adjusters, Recliners And Shields, Passenger Swivel Seat 1600 - Consoles 1620 - Overhead Console 1700 - Instrument Panel 1705 - Instrument Panel Structure 1710 - Instrument Panel Trim [Upper] 1711 - Instrument Panel Trim [Lower] 060 - Body Sheet Metal Except Doors 100 - Floor Pans 105 - Floor Pan Front 110 - Floor Pan Rear 118 Wheel Base 115 - Floor Pan Rear 136 Wheel Base 120 - Floor Pan Rear 159 Wheel Base 122 - Floor Pan Cargo Floor, [CME] 125 - Rear Reinforcements 200 - Plugs 205 - Plugs 300 - Fenders 305 - Fenders and Related Parts 400 - Hood and Hood Release 405 - Hood and Related Parts 500 - Cowl and Dash Panel 505 - Cowl , Dash Panel and Related Parts 600 - Aperture Panel and Pillar Supports 605 - Aperture Panel 606 - Cab Back 608 - Partition Panel 610 - Panels Body Side 118 Wheel Base 612 - Panel Body Side 118 Wheel base with Left Sliding Door 615 - Panels Body Side 136 Wheel Base 620 - Panels Body Side 136 Wheel Base with Left Sliding Door 625 - Panels Body Side 159 Wheel Base 630 - Panels Body Side 159 Wheel Base with Left Sliding Door 635 - Rear Cargo Opening

700 - Pick-up Box and Fuel Filler Door 705 - Fuel Filler Door 900 - Roof 905 - Roof Panels 118 Wheel Base 910 - Roof Panels 136 Wheel Base 915 - Roof Panels 159 Wheel Base Service Information 00 - Vehicle Data Vehicle Information International Vehicle Control and Display Symbols DESCRIPTION LABEL, Vehicle Emission Certification Information (VECI) DESCRIPTION Vehicle Certification Label DESCRIPTION Vehicle Identification Number DESCRIPTION 02 - Front Suspension SPECIAL TOOLS Front WARNING Technical Specifications TORQUE SPECIFICATIONS ARM, Lower Control REMOVAL INSPECTION INSTALLATION BALL JOINT, Suspension, Lower Diagnosis and Testing DIAGNOSIS AND TESTING - LOWER BALL JOINT REMOVAL INSTALLATION BUSHING(S), Lower Control Arm REMOVAL INSTALLATION HUB AND BEARING Diagnosis and Testing DIAGNOSIS AND TESTING - HUB AND BEARING NOISE REMOVAL INSTALLATION KNUCKLE, Steering DESCRIPTION REMOVAL INSPECTION INSTALLATION LINK, Stabilizer Bar REMOVAL INSTALLATION STABILIZER BAR, Front REMOVAL INSTALLATION STRUT, Suspension, Assembly DESCRIPTION Diagnosis and Testing DIAGNOSIS AND TESTING - STRUT ASSEMBLY REMOVAL DISASSEMBLY ASSEMBLY INSTALLATION Wheel Alignment DIAGNOSIS AND TESTING Standard Procedure CURB HEIGHT MEASUREMENT WHEEL ALIGNMENT

Technical Specifications WHEEL ALIGNMENT 03 - Differential and Driveline Halfshaft DESCRIPTION Diagnosis and Testing DIAGNOSIS AND TESTING - HALFSHAFT Technical Specifications TORQUE SPECIFICATIONS REMOVAL INSTALLATION SPECIAL TOOLS BOOT, Driveshaft, Inner REMOVAL INSTALLATION BOOT, Driveshaft, Outer REMOVAL INSTALLATION 04 - Vehicle Quick Reference Capacities and Recommended Fluids SPECIFICATIONS Fuse - Relay Locations and Types SPECIFICATIONS Hoisting Standard Procedure STANDARD PROCEDURE - HOISTING Jump Starting Standard Procedure JUMP STARTING Electrical Harness/Components Topology Schematics and Diagrams MODULES - INLINE CONNECTORS - GROUND LOCATIONS INLINE CONNECTORS and GROUND LOCATIONS Maintenance Schedules Description MAINTENANCE SCHEDULES - NAFTA MAINTENANCE SCHEDULES - DIESEL FUEL UP TO B5 BIODIESEL MAINTENANCE SCHEDULES - DIESEL FUEL - B6 TO B20 BIODIESEL New Vehicle Preparation Instructions Standard Procedure STANDARD PROCEDURE - NEW VEHICLE PREPARATION TRANSIT FILM REMOVAL Towing Standard Procedure STANDARD PROCEDURE â€” TOWING 05 - Brakes 05 - Brakes, ABS CAUTION Description ANTILOCK BRAKE SYSTEM ELECTRONIC STABILITY CONTROL TRACTION CONTROL ELECTRONIC VARIABLE BRAKE PROPORTIONING OPERATION Diagnosis and Testing DIAGNOSIS AND TESTING - INSPECTION AND ROAD TEST Standard Procedure STANDARD PROCEDURE - ANTILOCK BRAKE SYSTEM BLEEDING Technical Specifications TORQUE SPECIFICATIONS Electrical RING, Tone DESCRIPTION SENSOR, Steering Wheel Angle DESCRIPTION

REMOVAL INSTALLATION SENSOR, Wheel Speed, Front REMOVAL INSTALLATION SENSOR, Wheel Speed, Rear REMOVAL INSTALLATION SWITCH, Electronic Stability Program (ESP) DESCRIPTION REMOVAL INSTALLATION Hydraulic/Mechanical HYDRAULIC CONTROL UNIT (HCU) DESCRIPTION REMOVAL INSTALLATION INTEGRATED CONTROL UNIT (ICU) DESCRIPTION REMOVAL DISASSEMBLY ASSEMBLY INSTALLATION 05 - Brakes, Base WARNING CAUTION Diagnosis and Testing DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM Standard Procedure BASE BRAKE BLEEDING Technical Specifications SPECIFICATIONS TORQUE SPECIFICATIONS SPECIAL TOOLS Electrical PUMP, Electric Vacuum DESCRIPTION OPERATION REMOVAL INSTALLATION SWITCH, Brake Fluid Level REMOVAL INSTALLATION SENSOR, Brake Pad Wear, Front DESCRIPTION OPERATION SENSOR, Brake Pad Wear, Rear DESCRIPTION OPERATION SENSOR, Vacuum Pressure REMOVAL INSTALLATION Hydraulic/Mechanical BOOSTER, Power Brake Diagnosis and Testing DIAGNOSIS AND TESTING - MASTER CYLINDER/POWER BOOSTER Removal REMOVAL POWER BRAKE BOOSTER - RIGHT-HAND-DRIVE Installation INSTALLATION POWER BRAKE BOOSTER - RIGHT-HAND-DRIVE CALIPER, Disc Brake, Front REMOVAL DISASSEMBLY

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2016 RAM Pro Master 3.6L V6 VVT Service & Repair Manual

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