2007 Dodge Caravan Service & Repair Manual
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TABLE OF CONTENTS
1.0 INTRODUCTION .........................................................1
1.1 SYSTEM COVERAGE ...............................................1
1.2 SIX-STEP TROUBLESHOOTING PROCEDURE ..........................1
2.0 IDENTIFICATION OF SYSTEM .............................................1
3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION ......................1
3.1 AIRBAG SYSTEM ...................................................2
3.1.1 DRIVER AIRBAG............................................2
3.1.2 CLOCKSPRING.............................................4
3.1.3 PASSENGER AIRBAG .......................................4
3.1.4 SEAT BELT TENSIONER (SBT) ................................5
3.1.5 SEAT BELT SWITCHES (SBS).................................5
3.1.6 SIDE IMPACT AIRBAG CONTROL MODULE (SIACM) .............5
3.1.7 SEAT AIRBAGS (SAB) .......................................6
3.1.8 DIAGNOSTIC TROUBLE CODES ..............................6
3.1.9 SPECIAL TOOLS............................................7
3.1.10 ACTIVE CODES ............................................7
3.1.11 STORED CODES ...........................................7
3.2 AUDIO SYSTEM ....................................................7
3.2.1 REMOTE RADIO CONTROLS .................................8
3.2.2 CD CHANGER..............................................8
3.3 BODY CONTROL MODULE ...........................................8
3.4 CHIME WARNING SYSTEM...........................................9
3.4.1 CHIME PRIORITY ...........................................9
3.4.2 CHIME ON CONDITIONS....................................10
3.4.3 WARNING LAMP ANNOUNCEMENT ..........................10
3.4.4 OTHER CHIME ON CONDITIONS.............................10
3.5 COMMUNICATION .................................................11
3.6 DOOR AJAR SYSTEM ..............................................12
3.7 EXTERIOR LIGHTING SYSTEM ......................................12
3.7.1 HEADLAMP POWER .......................................12
3.7.2 HEADLAMP SWITCH .......................................12
3.7.3 PARK LAMP RELAY ........................................12
3.7.4 FOG LAMP RELAY .........................................12
3.7.5 FOG LAMPS ..............................................12
3.7.6 EXTERIOR LIGHTING BATTERY SAVER .......................13
3.7.7 AUTO HEADLAMPS ........................................13
3.8 FRONT CONTROL MODULE .........................................13
3.8.1 CONTROLLED POWER FEEDS ..............................13
3.8.2 RELAY CONTROLS ........................................14
3.8.3 ELECTRICAL INPUTS ......................................15
3.9 HEATING & A/C ...................................................16
3.9.1 AUTOMATIC TEMPERATURE CONTROL (ATC) .................16
3.9.1.1 SYSTEM OPERATION ......................................16
3.9.1.2 SYSTEM OPERATION ......................................16
3.9.1.2 BLOWER MOTOR OPERATION ..............................16
3.9.1.3 INFRARED SENSORS ......................................16
3.9.1.4 REAR ATC SWITCH ........................................16
3.9.1.5 COOLDOWN TESTING .....................................16
3.9.1.6 ACTIVE AND STORED TROUBLE CODES .....................17
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TABLE OF CONTENTS - Continued
3.9.2 MANUAL TEMPERATURE CONTROL..........................17
3.9.2.1 SYSTEM AVAILABILITY .....................................17
3.9.2.2 CABIN HEATER ...........................................17
3.9.2.3 ZONE CONTROL ..........................................17
3.9.2.4 FRONT HVAC UNIT ........................................17
3.9.2.5 REAR HVAC UNIT .........................................17
3.9.2.6 A/C – HEATER CONTROL MODULE, SWITCH OPERATION .......17
3.9.2.7 REAR BLOWER REAR CONTROL ............................19
3.9.2.8 HVAC DIAGNOSTICS .......................................19
3.10 CABIN HEATER ...................................................19
3.10.1 GENERAL SAFETY INFORMATION ...........................20
3.10.2 COMPONENT DESCRIPTION AND OPERATION ................20
3.10.2.1 DCHA ASSEMBLY..........................................20
3.10.2.2 COMBUSTION AIR FAN .....................................20
3.10.2.3 BURNER HOUSING ........................................20
3.10.2.4 BURNER INSERT ..........................................21
3.10.2.5 CONTROL UNIT/HEAT EXCHANGER ..........................21
3.10.2.6 DOSING PUMP ............................................21
3.10.3 OPERATION ..............................................21
3.10.3.1 ACTIVATION ..............................................21
3.10.3.2 HEATING .................................................22
3.10.3.3 DEACTIVATION ............................................22
3.10.4 DIAGNOSTICS ............................................22
3.11 INSTRUMENT CLUSTER ............................................22
3.11.1 INSTRUMENT CLUSTER SELF TEST .........................22
3.11.2 MESSAGE CENTER ........................................23
3.12 INTERIOR LIGHTING ...............................................23
3.12.1 COURTESY LAMP CONTROL ................................23
3.12.2 ILLUMINATED ENTRY ......................................23
3.12.3 INTERIOR LIGHTING BATTERY SAVER .......................23
3.13 MEMORY SYSTEM.................................................23
3.13.1 POWER SEAT .............................................23
3.13.2 MEMORY MIRRORS........................................24
3.14 OVERHEAD CONSOLE .............................................24
3.14.1 VEHICLE INFORMATION DISPLAY............................24
3.14.2 TRAVELER DISPLAY FUNCTIONS ............................25
3.14.3 SETTING MAGNETIC ZONE VARIANCE .......................26
3.14.4 COMPASS CALIBRATION ...................................26
3.14.5 SELF-CHECK DIAGNOSTICS ................................27
3.14.6 AMBIENT TEMPERATURE SENSOR ..........................27
3.14.7 AMBIENT TEMPERATURE SENSOR FAULT CODES .............27
3.14.8 HOMELINKT UNIVERSAL TRANSMITTER ......................28
3.14.9 TIRE PRESSURE MONITORING SYSTEM (TPM) ................28
3.14.9.1 TRAINING THE EVIC .......................................28
3.14.9.2 PRESSURE THRESHOLDS ..................................29
3.14.9.3 CRITICAL AND NON-CRITICAL SYSTEM ALERTS ...............29
3.14.9.4 SYSTEM FAULTS ..........................................29
3.14.9.5 SPARE WHEEL AUTO-DETECT ..............................29
3.14.9.6 DIAGNOSING AND CLEARING SYSTEM FAULTS ...............29
3.14.9.7 SYSTEM TEST ............................................30
3.15 POWER DOOR LOCK SYSTEM ......................................30
3.15.1 DOOR LOCK INHIBIT .......................................30
3.15.2 AUTOMATIC DOOR LOCKS .................................30
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TABLE OF CONTENTS - Continued
3.15.3 REMOTE KEYLESS ENTRY (RKE) ............................30
3.16 POWER FOLDING MIRRORS ........................................31
3.17 POWER LIFTGATE SYSTEM .........................................31
3.17.1 POWER LIFTGATE .........................................31
3.17.2 DIAGNOSTIC FEATURES ...................................31
3.17.3 SYSTEM INHIBITORS ......................................31
3.18 POWER SLIDING DOOR SYSTEM ....................................31
3.18.1 POWER SLIDING DOOR ....................................31
3.18.2 DIAGNOSTIC FEATURES ...................................32
3.18.3 SYSTEM INHIBITORS ......................................32
3.19 REAR WINDOW DEFOG/HEATED MIRROR/FRONT WIPER DE-ICE ........32
3.20 VEHICLE THEFT SECURITY SYSTEM .................................32
3.20.1 THATCHAM ALARM SYSTEM (EXPORT ONLY) .................33
3.21 WIPER SYSTEM ...................................................33
3.21.1 FRONT WIPER ............................................33
3.21.2 SPEED SENSITIVE INTERMITTENT WIPE MODE ...............33
3.21.3 PULSE WIPE ..............................................33
3.21.4 PARK AFTER IGNITION OFF.................................33
3.21.5 WIPE AFTER WASH ........................................33
3.21.6 REAR WIPER .............................................33
3.21.7 SPEED SENSITIVE INTERMITTENT WIPE MODE ...............34
3.21.8 WIPE AFTER WASH ........................................34
3.22 USING THE DRBIIIT ................................................34
3.23 DRBIIIT ERROR MESSAGES ........................................34
3.24 DRBIIIT DOES NOT POWER UP (BLANK SCREEN)......................34
3.25 DISPLAY IS NOT VISIBLE ...........................................34
4.0 DISCLAIMERS, SAFETY, WARNINGS ......................................34
4.1 DISCLAIMERS.....................................................34
4.2 SAFETY ..........................................................34
4.2.1 TECHNICIAN SAFETY INFORMATION .........................34
4.2.2 VEHICLE PREPARATION FOR TESTING .......................35
4.2.3 SERVICING SUB-ASSEMBLIES ..............................35
4.2.4 DRBIIIT SAFETY INFORMATION .............................35
4.3 WARNINGS .......................................................36
4.3.1 VEHICLE DAMAGE WARNINGS ..............................36
4.3.2 ROAD TESTING A COMPLAINT VEHICLE......................36
5.0 REQUIRED TOOLS AND EQUIPMENT .....................................36
6.0 GLOSSARY OF TERMS..................................................36
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES ...........................39
AIRBAG
ACCELEROMETER 1 ....................................................40
ACCELEROMETER 2 ....................................................40
INTERNAL 1 ...........................................................40
INTERNAL 2 ...........................................................40
OUTPUT DRIVER 1 .....................................................40
OUTPUT DRIVER 2 .....................................................40
STORED ENERGY FIRING 1..............................................40
AIRBAG WARNING INDICATOR OPEN .....................................42
iii
TABLE OF CONTENTS - Continued
AIRBAG WARNING INDICATOR SHORT ....................................42
CALIBRATION MISMATCH................................................44
CLUSTER MESSAGE MISMATCH .........................................46
CONFIGURATION ERROR ...............................................48
DRIVER SEAT BELT SWITCH OPEN .......................................50
DRIVER SEAT BELT SWITCH SHORTTO BATTERY ..........................52
DRIVER SEAT BELT SWITCH SHORT TO GROUND ..........................54
DRIVER SEAT BELT TENSIONER CIRCUIT OPEN ............................57
DRIVER SEAT BELT TENSIONER CIRCUIT SHORT ..........................59
DRIVER SEAT BELT TENSIONER SHORT TO BATTERY.......................61
DRIVER SEAT BELT TENSIONER SHORT TO GROUND .......................63
DRIVER SQUIB 1 CIRCUIT OPEN .........................................65
DRIVER SQUIB 1 CIRCUIT SHORT ........................................68
DRIVER SQUIB 1 SHORT TO BATTERY ....................................70
DRIVER SQUIB 1 SHORT TO GROUND ....................................73
DRIVER SQUIB 2 CIRCUIT OPEN .........................................76
DRIVER SQUIB 2 CIRCUIT SHORT ........................................79
DRIVER SQUIB 2 SHORT TO BATTERY ....................................82
DRIVER SQUIB 2 SHORT TO GROUND ....................................85
INTERROGATE LEFT SIACM .............................................88
INTERROGATE RIGHT SIACM ............................................90
LOSS OF IGNITION RUN ONLY ...........................................92
LOSS OF IGNITION RUN-START ..........................................94
MODULE NOT CONFIGURED FOR SAB ....................................96
NO CLUSTER MESSAGE ................................................98
NO LEFT SIACM MESSAGE .............................................100
NO ODOMETER MESSAGE .............................................102
NO PCI TRANSMISSION ................................................104
NO RIGHT SIACM MESSAGE ............................................107
ORC RUN - START DRIVER OVER CURRENT ..............................109
ORC RUN - START DRIVER OVER TEMP ..................................109
ORC RUN - START DRIVER SHORT TO GROUND ..........................109
ORC RUN - START DRIVER OPEN .......................................109
ORC RUN - START DRIVER OVER VOLT ..................................109
ORC RUN ONLY DRIVER OPEN ..........................................114
ORC RUN ONLY DRIVER OVER CURRENT ................................114
ORC RUN ONLY DRIVER OVER TEMP ....................................114
ORC RUN ONLY DRIVER OVER VOLT ....................................114
ORC RUN ONLY DRIVER SHORT TO GROUND .............................114
PASSENGER SEAT BELT SWITCH OPEN ..................................119
PASSENGER SEAT BELT SWITCH SHORTTO BATTERY .....................121
PASSENGER SEAT BELT SWITCH SHORTTO GROUND .....................123
PASSENGER SEAT BELT TENSIONER CIRCUIT OPEN ......................126
PASSENGER SEAT BELT TENSIONER CIRCUIT SHORT .....................128
PASSENGER SEAT BELT TENSIONER SHORT TO BATTERY .................130
PASSENGER SEAT BELT TENSIONER SHORT TO GROUND .................132
PASSENGER SQUIB 1 CIRCUIT OPEN ....................................134
PASSENGER SQUIB 1 CIRCUIT SHORT ...................................137
PASSENGER SQUIB 1 SHORT TO BATTERY ...............................139
PASSENGER SQUIB 1 SHORT TO GROUND ...............................141
PASSENGER SQUIB 2 CIRCUIT OPEN ....................................143
PASSENGER SQUIB 2 CIRCUIT SHORT ...................................146
PASSENGER SQUIB 2 SHORT TO BATTERY ...............................148
iv
TABLE OF CONTENTS - Continued
PASSENGER SQUIB 2 SHORT TO GROUND ...............................150
SEAT SQUIB CIRCUIT OPEN ............................................152
SEAT SQUIB CIRCUIT SHORT ...........................................155
SEAT SQUIB SHORT TO BATTERY .......................................158
SEAT SQUIB SHORT TO GROUND .......................................161
SIACM RUN - START DRIVER OPEN......................................164
SIACM RUN - START DRIVER OVER CURRENT ............................164
SIACM RUN - START DRIVER OVER TEMP ................................164
SIACM RUN - START DRIVER SHORT TO GROUND.........................164
SIACM RUN - START DRIVER OVER VOLT ................................164
VEHICLE BODY STYLE UNKNOWN.......................................170
*AIRBAG INDICATOR ON WITHOUT ACM TROUBLE CODES .................172
AUDIO
ALL OUTPUTS SHORT .................................................173
CASSETTE PLAYER INOP ..............................................176
CD MECHANICAL FAILURE .............................................176
REAR TRANSMITTER FAILURE ..........................................176
*AM/FM SWITCH INOPERATIVE ..........................................176
*ANY STATION PRESET SWITCH INOPERATIVE ............................176
*BALANCE INOPERATIVE ...............................................176
*CD EJECT SWITCH INOPERATIVE.......................................176
*EQUALIZER INOPERATIVE .............................................176
*FADER INOPERATIVE .................................................176
*FF/RW SWITCH INOPERATIVE ..........................................176
*HOUR/MINUTE SWITCHES INOPERATIVE ................................176
*PAUSE/PLAY SWITCH INOPERATIVE ....................................176
*PWR SWITCH INOPERATIVE ...........................................176
*SCAN SWITCH INOPERATIVE ..........................................176
*SEEK SWITCH INOPERATIVE ...........................................176
*SET SWITCH INOPERATIVE ............................................176
*TAPE EJECT SWITCH INOPERATIVE.....................................176
*TIME SWITCH INOPERATIVE ...........................................176
*TUNE SWITCH INOPERATIVE...........................................176
CD CHANGER MECHANICAL FAILURE ....................................178
CD CHANGER READ FAILURE...........................................179
CD CHANGER TEMPERATURE HIGH .....................................180
CD READ FAILURE ....................................................181
CD TEMPERATURE HIGH ...............................................182
NBS OUTPUT 1 OPEN..................................................183
NBS OUTPUT 2 OPEN..................................................183
NBS OUTPUT 1 SHORT TO BATT ........................................185
NBS OUTPUT 2 SHORT TO BATT ........................................185
NO ANTENNA CONNECTION ............................................187
POWER AMP SHUTDOWN ..............................................188
REMOTE RADIO SWITCH STUCK ........................................191
*REMOTE RADIO CONTROLS INOPERATIVE ..............................194
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (ACTIVE)......................................197
AC PRESSURE TOO HIGH (STORED).....................................198
DRIVER BLEND DOOR NOT RESPONDING (STORED) ......................198
DRIVER BLEND DOOR RANGE TOO LARGE (STORED) .....................198
v
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Introducing the 2007 Dodge Caravan Service & Repair Manual . This manual is a must-have for any proud owner of a 2007 Dodge Caravan, providing comprehensive and detailed instructions for maintenance and repairs to keep your vehicle in top-notch condition.
Designed to be user-friendly and easy to navigate, this manual covers all aspects of servicing and repairing the 2007 Dodge Caravan. Whether you're a seasoned mechanic or a DIY enthusiast, this manual will guide you step-by-step through various procedures and help you tackle any problem with confidence.
With the 2007 Dodge Caravan Service & Repair Manual , you can expect:
- Clear and concise instructions for a wide range of repairs
- Detailed diagrams and illustrations to aid in the repair process
- Diagnostic procedures to identify and troubleshoot issues
- Maintenance schedules and tips to extend the lifespan of your vehicle
- Specifications and technical data for parts and systems
Models covered in this manual include:
- 2007 Dodge Caravan SE
- 2007 Dodge Caravan SXT
- 2007 Dodge Caravan C/V
Invest in the 2007 Dodge Caravan Service & Repair Manual and empower yourself with the knowledge and skills to maintain and repair your vehicle. Say goodbye to costly trips to the mechanic and hello to saving time and money by doing it yourself. Get your copy now and keep your 2007 Dodge Caravan running smoothly!
