2004-2008 Dacia Logan I (X90) Service & Repair Manual

© Renault s.a.s. 2004 "The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed." All copyrights reserved by Renault. The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault. APRIL 2004 Edition Anglaise X90 0 Vehicle general information 01C VEHICLE SPECIFICATIONS - BODYWORK 03B IMPACT 04E PAINTWORK 05B EQUIPMENT AND TOOLS - BODYWORK

L90 - Section 0 Contents L90 - Section 0 ContentsPage 01C VEHICLE SPECIFICATIONS - BODYWORK Dimensions 01C-1 Engines - Gearboxes 01C-2 Two column lift: Safety 01C-3 Trolley jack - Axle stand 01C-5 Towing 01C-6 Identification 01C-7 03B IMPACT Side impact: Parts description Front impact: Parts description Rear impact: Parts description Collision: Fault finding Safety components: Description 04E PAINTWORK Anti-corrosion protection products after assembly: Use 04E-1 05B EQUIPMENT AND TOOLS - BODYWORK Body jig bench: Description 05B-1 Special tooling 05B-3 Structural bodywork material: Specifications 05B-5 05B EQUIPMENT AND TOOLS - BODYWORK

01C-1 VEHICLE SPECIFICATIONS - BODYWORK Dimensions 01C 108575 A B C D E H F G Dimensions in metres ( A) 0.774 ( B) 2.630 ( C) 0.843 ( D) 4.247 ( E) 1.480 ( F) 1.534 ( G) 1.470 ( H) 1.740

01C-2 VEHICLE SPECIFICATIONS - BODYWORK Engines - Gearboxes 01C VEHICLE IDENTIFICATION Example: - LS0C • L : Body type (saloon, 4 door), • S: Project code, • 0C : Engine suffix. Vehicle type Engine Gearbox Type Cubic capacity (cc 3 ) Type LS0A K7J 710 1390 JH1 LS0C LS0E LS0G LS0B K7M 710 1598 JH3 LS0D LS0F LS0H

01C-3 VEHICLE SPECIFICATIONS - BODYWORK Two column lift: Safety L90 01C I -POSITIONING OF LIFTING ARMS At the front At the rear II - SAFETY ADVICE If it is necessary to remove heavy components from the vehicle, it is preferable to use a four post lift. After removing certain components (e.g. engine and transmission assembly, rear axle, fuel tank, etc.), there is a danger that the vehicle will tilt on a two post lift. When the vehicle is raised on an underbody two post lift, fit safety belt, part no.77 11 172 554 available from the Parts Department. Example for lashing a vehicle at the front. 108419 108417 14894 108420

01C-4 VEHICLE SPECIFICATIONS - BODYWORK Two column lift: Safety L90 01C For safety reasons, the straps must always be in per- fect condition; replace them if they are damaged. When fitting the straps, check that the protectors (for the seats and fragile parts of the vehicle) are properly positioned. Thread the straps under the lift arms and loop them back through the vehicle. Do not overtighten the straps.

01C-5 VEHICLE SPECIFICATIONS - BODYWORK Trolley jack - Axle stand 01C To mount the vehicle on axle stands, the entire vehicle must be lifted on one side and axle stands must be pla- ced under the jacking points for the tool kit jack (1). IMPORTANT If a trolley jack is used, appropriate axle stands must always be used. WARNING - The subframe of this vehicle is protected by products providing a 6-year anti-perforation warranty. - Always use equipment which is ﬁtted with rubber pads, to avoid damage to the protection originally applied. - The vehicle must not be raised by support points under the front suspension arms or under the rear axle. - To raise a front or rear wheel, use the jack at (1). 108416 108418 1 1

01C-6 VEHICLE SPECIFICATIONS - BODYWORK Towing L90 01C I -FRONT II - REAR WARNING - Observe the national regulations concerning towing for the country you are in. - Never use the drive shafts as attachment points. - The towing points may only be used for towing on the road. - Never use the towing points for removing the vehicle from a ditch or to lift the vehicle, either directly or indirectly. - Screw in and lock the towing ring before towing. Vehicles ﬁtted with an automatic gearbox -The vehicle should preferably be towed using a back-plate or by raising the front wheels. If this is impossible, in exceptional circumstances, the vehicle may be towed at a speed below 12 mph (20 km/h) over a maximum distance of 18 miles (30 km) (lever in N position). 108586 108585

01C-7 VEHICLE SPECIFICATIONS - BODYWORK Identification L90 01C I -LOCATION OF VEHICLE IDENTIFICATION PLATE Left or right side depending on country. Description of identification plate ( 1)Vehicle type mine and type number; This information is repeated in the marking (B). ( 2) MGVW (Maximum permissible all-up weight) ( 3 )GTW (Gross train weight - loaded vehicle with trailer) ( 4)MGVW on front axle ( 5)MGVW on rear axle (6)Vehicle technical specifications (7)Paintwork reference number (8) Equipment level (9)Vehicle type (10) Upholstery code (11) Additional equipment details (12) Fabrication number (13) Interior trim code II - COLD-MARKING OF THE BODY 108584 19031 A 13 8 12 7 11 6 10 5 9 4 3 2 1 108587 Note: If the complete body is being replaced, it must be marked in compliance with the current regulations. B

04E -1 PAINTWORK Anti-corrosion protection products after assembly: Use L90 04E I -POINTS LOCATED INSIDE THE VEHICLE Side impact: - replacing or repairing the sill panel: • protection of the join between the inner sill panel and the sill panel reinforcement: wax injected into points 1, 2, 3 and 4, • protection of the join between the sill panel and the sill panel reinforcement: wax injected into points 12, 13 and 14. - replacing the centre floor: • protection of the join between the floor and the side member reinforcement: wax injected into points 5, 6, 7, • protection of the join between the floor and the front seat mounting cross member: wax injected into 8. - replacing the centre side member beneath the floor: • wax injected into points 19 and 20. 109652 1 2 3 4 5 6 7 8 Note: Hollow body parts must be treated from inside the vehicle after painting and before retrimming.

2004-2008 Dacia Logan I (X90) Service & Repair Manual

You're Reading a Preview

Recently Viewed