2014 Dacia Lodgy Service and Repair Manual

DACIA AND RENAULT LODGY 2012-2015 SERVICE AND REPAIR MANUAL

- 1 - 3RD BRAKE LIGHT: REMOVAL - REFITTING REMOVAL 1. REMOVAL OPERATION Open the tailgate. Remove the blanking covers(1) .

- 2 - Unclip the high level brake light with a flat-blade screwdriver by pressing on the clips( 2) .

- 3 - Disconnect: the connector( 3) from the high level brake light, the supply pipe( 4) from the rear screen washer jet. Remove the high level brake light.

- 4 - If replacing the high level brake light, remove: the rear screen washer jet( 5) , the high level brake light bulb( 6) . REFITTING Proceed in the reverse order to removal. Repair-80x02x06x08-01x37-1-41-1.xml XSL version : 3.02 du 22/07/11

- 1 - 5TH GEAR HOUSING: REMOVAL - REFITTING Note, one or more warnings are present in this procedure Equipment required oil recovery tray parts always to be replaced: 5th gear housing seal WARNING To avoid all risk of damage to the systems, apply the safety and cleanliness instructions and operation recommendations before carrying out any repair: Manual gearbox: Precautions for the repair , Vehicle: Precautions for the repair (01D, Mechanical introduction). REMOVAL 1. REMOVAL PREPARATION OPERATION Position the vehicle on a two-post lift Vehicle: Towing and lifting (02A, Lifting equipment). Remove: the engine undertray bolts, the engine undertray, the front left-hand wheel Wheel: Removal - Refitting (35A, Wheels and tyres), the front left-hand arch side liner Front wheel arch liner: Removal - Refitting (55A, Exterior protection). Remove Front axle assembly: Exploded view : the tie-rod bolt, the tie rod nut, the tie rod. Drain the gearbox (see 21A, Manual gearbox , Manual gearbox oils: Draining - Filling ) .

- 2 - Unclip the wiring(1) of the reverse gear switch on the 5th gear housing. Disconnect the connector(2) from the reverse gear switch. 2. REMOVAL OPERATION Fit an oil recovery tray under the 5th gear housing.

- 3 - Remove: the bolts( 3) of the 5th gear housing, the 5th gear housing, the seal of the 5th gear housing. REFITTING 1. REFITTING PREPARATION OPERATION

- 4 - parts always to be replaced: 5th gear housing seal . CAUTION Do not scrape the joint faces of the aluminium, any damage caused to the joint face will result in a risk of leaks. CAUTION To ensure proper sealing, the gasket surfaces must be clean, dry and not greasy (avoid any finger marks). Use surface cleaner(see Vehicle: Parts and consumables for the repair) (04B, Consumables - Products) to clean and degrease the joint face of: the 5th gear housing, the mechanism housing. 2. REFITTING OPERATION Proceed in the reverse order to removal. Torque tighten the 5th gear housing bolts 25 N.m . Fill and check the gearbox oil level (see 21A, Manual gearbox , Manual gearbox oils: Draining - Filling ) . Repair-12x01x03x01-01x37-1-6-1.xml XSL version : 3.02 du 22/07/11

- 1 - 5TH GEAR SPROCKETS AND SYNCHRONISERS: REMOVAL - REFITTING Note, one or more warnings are present in this procedure Special tooling required Additional handle nut for engine lifting support tool Mot. 1453. Mot. 1453-01 Extractor body without casing. Bvi. 22-01 Extractor tool for 5th gear hub on primary shaft. Bvi. 1170 Fixed 5th gear mounting bolt. Bvi. 1175 Fixed 5th gear extractor tool. Bvi. 1000-01 Equipment required roll pin punch WARNING Before carrying out any operation on a vehicle fitted with the Stop & Start system, always follow the safety instructions Vehicle: Precautions for the repair . REMOVAL 1. REMOVAL PREPARATION OPERATION Position the vehicle on a two-post lift Vehicle: Towing and lifting . Remove: the engine cover, the engine undertray, the front left-hand wheel Wheel: Removal - Refitting , the front left-hand wheel arch liner Front wheel arch liner: Removal - Refitting , the 5th gear housing (see 21A, Manual gearbox , 5th gear housing: Removal - Refitting ) .

2014 Dacia Lodgy Service and Repair Manual

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