2001-2007 Citroen C5 & C8 Service & Repair Manual

PRIVATE CARS CITROËN C5 - CITROËN C8 CAR 000.020 Volume 3 «The technical information contained in this document is intended for the exclusive use of the trained personnel of the motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full responsibility to the exclusion of that of the manufacturer». «The technical information appearing in this brochure is subject to updating as the characteristics of each model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for further information and to obtain any possible updates». 2005

EW ES CORRESPONDENCE TABLE FOR PETROL ENGINES 7 10 12 9 C5 C8 Engine families Engine types A J4 J4 A 6FZ RFJ 3FZ RFN XFW XFU 1.8i 16V 2.0i 16V 2.2i 16V HPi X 3.0i 24V J4 X X X X X

DW CORRESPONDENCE TABLE FOR DIESEL ENGINES Engine families Engine types 12 C5 C8 X X X X X X 10 TED4 1,6 16V HDi 9HZ TED4 2,0 16VHDi BTED4 TED ATED4 DV 6 RHM RHT RHW RHL 4HX 4HW X X RHR 2,2 16VHDi

VERY IMPORTANT

1 GENERAL GENERAL IDENTIFICATION OF VEHICLES E1APO8RD A- Chassis stamp (cold stamp on bodywork). B - Manufacturer's data plate (under the rear bench seat). C - A-S/RP No. and RP paint code (label on front pillar close to driver's door). D - Inflation pressures and tyre references (label on front pillar close to driver's door). E - Serial no. on bodywork. F - Gearbox reference - Factory serial no. G - Engine legislation type - Factory serial no. C5

GENERAL 2 C5 IDENTIFICATION OF VEHICLES Type approval Manual 5-speed gearbox A B C P V 5 8 1 Manual 4-speed gearbox E F R W 6 9 2 Manual 6-speed gearbox ts G H S X 3 Automatic 6-speed gearbox D J N U Axle and/or gearbox gears K L T Y 7 0 4 Other possible combinations M No gearbox Z Structure Depollution levels DC RFNC/IF Version (4) Family (1) Body shape (2) Engine (3) D Family (1) C Bodywork (2) RFN Engine (3) C Version (4) /IF Variant (5) D C5 C 5-door saloon E Estate 6FZ EW7J4 1.8i 16V RFJ EW10A 2.0i 16V XFU ES9A 3.0i 24S 9HZ DV6TED4 1.6i 16 HDi RHL DW10BTED4 2.0i 16V HDi RHR 4HX DW12TED4 2.2 16V HDi L3 L4 Euro IV US Other K Alcohol W3 83/87 K’ L3/L4 Euro IV Variants (5) Entreprise convertible T Integral alternator-starter (ADIN) AD Without FAP SF Fiscal incentives IF Piloted manual gearbox P Downgraded depollution D LPG dual fuel GL STT2 (stop and start) S

3 GENERAL GENERAL IDENTIFICATION OF VEHICLES E1AP0A2D A- Chassis stamp (cold stamp on bodywork). B - Manufacturer's data plate (under RH centre pillar). C - A-S / RP No. and RP paint code (label on front pillar). D - Inflation pressures and tyre references (label on front pillar). E - Gearbox reference - Factory serial no. F - Engine legislation type - Factory serial no. C8

4 GENERAL C8 IDENTIFICATION OF VEHICLES Type approval Manual 5-speed gearbox A B C P V 5 8 1 Manual 4-speed gearbox E F R W 6 9 2 Manual 6-speed gearbox ts G H S X 3 Automatic 6-speed gearbox D J N U Axle and/or gearbox gears K L T Y 7 0 4 Other possible combinations M No gearbox Z Structure Depollution levels EA XFWF/IF Version (4) Family (1) Body shape (2) Engine (3) E Family (1) A Bodywork (2) XFW Engine (3) F Version (4) /IF Variant (5) E C8 A Monospace 7 seats maximum B Monospace 8 seats maximum RFN EW10J4 2.0i 16V 3FZ EW12J4 2.2i 16V Hpi XFW ES9J4 3.0i 24S RHM DW10TED4 2.0i 16V HDi RHT RHW 4HW DW12ATED4 2.2i 16V HDi L3 L4 Euro IV US Other K Alcohol W3 83/87 K’ L3/L4 Euro IV Variants (5) Entreprise convertible T Integral alternator-starter (ADIN) AD Without FAP SF Fiscal incentives IF Piloted manual gearbox P Downgraded depollution D LPG dual fuel GL STT2 (stop and start) S

5 GENERAL GENERAL Draining methods Oil capacities are defined according to the following methods CAPACITIES (in litres) Draining of the engine lubrication system by GRAVITY Place the vehicle on horizontal ground (in the high position if hydropneumatic suspension). The engine should be hot (oil temperature 80°C). Drain the sump by gravity. Remove the oil filter cartridge (time for draining and drip-drip = 15 minutes approx.). Refit the cap with a new seal. Refit a new oil filter cartridge. Refill the engine with oil (see table for oil capacity). Start the engine to fill the oil filter cartridge. Stop the engine (allow to stabilise for 5 minutes). Draining of the engine lubrication system by SUCTION Place the vehicle on horizontal ground (in the high position if hydropneumatic suspension). The engine should be hot (oil temperature 80°C). Remove the oil by suction through the dipstick tube. Remove the oil filter cartridge. Maintain the suction of oil in the sump (15 minutes approx.). Refit a new oil filter cartridge. Refill the engine with oil (see table for oil capacity). Start the engine to fill the oil filter cartridge. Stop the engine (allow to stabilise for 5 minutes). WARNING: Remove the suction container before starting the engine. ESSENTIAL: Systematically check the oil level using the oil dipstick.

6 GENERAL Engine type 6FZ RFJ XFU Engine with filter change 4,25 5 5,25 Between Min. and Max. 1,7 2 5-speed gearbox 1,8 1,8 1,8 Automatic gearbox 6 7 After oil change 3 4 Braking circuit Hydraulic circuit 4,3 Cooling system 8,8 14 Fuel tank capacity 65 C5 2.0i 16V 1.8i 16V AUTO. CAPACITIES (in litres) Petrol 3.0i 24S AUTO. IMPERA TIVE: Systematically check the oil level using the oil dipstick.

2001-2007 Citroen C5 & C8 Service & Repair Manual

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