2001 Citroen Berlingo & Berlingo Familiale/C15/Dispatch/ Relay Technical & Specifications Manual

UTILITY VEHICLES 2001 CAR 050009 «The technical information contained in this document is intended for the exclusive use of the trained person- nel of the motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full responsibility to the exclusion of that of the manufacturer». «The technical information appearing in this brochure is subject to updating as the characteristics of each model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for further information and to obtain any possible updates».

PRESENTATION THIS HANDBOOK summarises the characteristics, adjustments, checks and special features of CITROEN vehicles, not including PRIVATE CARS for which there exists a separate handbook. The handbook is divided into nine sections representing the main functions : GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING, BRAKES - HYDRAULIC SYSTEMS - ELECTRICAL - AIR CONDITIONING. In each section, the various vehicles are dealt with in the following order: C15 - BERLINGO - BERLINGO FAMILIALE - DISPATCH - RELAY and all models where applicable. This handbook applies only to vehicles in Europe.

IMPORTANT If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account when preparing future publications. For example : # INSUFFICIENT INFORMATION # SUPERFLUOUS INFORMATION # NEED FOR MORE DETAILS Please send your comments and suggestions to : CITROËN VK Ltd 221 Bath Road SLOUGH SLI 4 BA

LPG safety recommendations 155 to 161 DELPHI checking, timing 168 to 178 BOSCH checking, timing 179 to 200 IGNITION Sparking plugs 201 CLUTCH-GEARBOX-TRANSMISSION Speedometer 202 Clutch, checking/adjusting 206 to 211 Driveshafts 245 AXLES-SUSPENSION-STEERING C15 246 to 248 BERLING0 253 to 257 DISPATCH 267 to 269 RELAY 275 BRAKES C15 281 BERLINGO 286 to 287 DISPATCH 294 to 295 RELAY 299 to 300 C15 Handbrake 284 Bleed of brakes 285 BERLINGO Handbrake 292 Bleed of brakes 293 DISPATCH Handbrake 296 to 298 Handbrake 303 RELAY Bleed of brakes 304 ELECTRICAL Starter motors 305 to 308 Alternators 309 to 315 Preheating system 316 AIR CONDITIONING R 134a quantity 318 Special features 319 to 323 Temperature checks 324 to 326 Pressure checks 327 to 330 BERLINGO air conditioning 331 to 333 DISPATCH air conditioning 334 to 336 RELAY air conditioning 337 to 338 INDEX GENERAL C15 1 to 2 BERLINGO 3 to 12 DISPATCH 13 to 17 RELAY 4x2 18 to 37 RELAY 4x4 38 to 44 C15 46 BERLINGO 47 DISPATCH-RELAY 48 to 49 Lubricants 50 to 64 ENGINE Specifications 65 to 67 Cyl. head marking and 72 to 85 Auxiliary equipment drive 86 to 112 Checking the valve timing 113 Valve clearances 145 Oil pressure checks 146 Oil filters 149 INJECTION Petrol injection 151 to 152 Idling, anti-pollution 153 to 154 Identification of vehicles Capacities Axle geometry Brake specifications

1 GENERAL C15 - All Types IDENTIFICATION OF VEHICLES E1AP079D 1 RP organisation no. 2 Chassis no. 3 Paint code. 4 Manufacturer’s plate. 5 01/02/99 # Label : - Tyre pressures. - RP organisation no. - Paint code. 6 Model year 7 Gearbox ident. code 8 Engine plate.

GENERAL 2 IDENTIFICATION OF VEHICLES C15 All Types Version (1) (2) (3) (1) (2) Payload (kg) 600 765 600 765 Emission standard W3 W4 Type approval no. VD PB VD PP VD SX VD WT VD VV VD VW VD VY Engine type 161 A WJY Cubic capacity (cc) 1769 1868 Fiscal rating (hp) 7 Gearbox type BE3/5 Gearbox ident. 20 TE 11 (*) 1.9 D 1.8 D (1) Standard van (2) Deepened cab (3) Familiale (*) = Strengthened gearbox.

GENERAL 3 BERLINGO All Types IDENTIFICATION OF VEHICLES 1 Chassis stamp 2 Manufacturer’s name plate 3 Supplementary plate 4 Weights label 5 01/02/99 # Label : - Tyre pressures. - RP organisation no. - Paint code. 6 Paint code 7 RP organisation no. 8 Gearbox ident. Reference 9 Engine legislation type E1AP07AD

GENERAL 4 W3 W4 W3 MA HDZF MB HDZF MA HFXB MB HFXB MA HDZF/MOD GL MB HDZF/MOD GL HDZ HFX HDZ 1124 6 MA/5 20 CD 42 # 09/2000 20 CN 01 09/2000 # Emission standard Type approval no. Engine type Cubic capacity (cc) Fiscal rating (hp) Gearbox type Gearbox ident. Payload (kg) IDENTIFICATION OF VEHICLES BERLINGO All Types Petrol 1.1 i Dual fuel A A B B A B 600 475 600 475 600 475

5 GENERAL Dual fuel 600 800 600 800 600 800 K' W3 W4 W3 MB KFXG MB KFXF MC KFXF MB KFWB MC KFWB MB KFXF/MOD GL MC KFXF/MOD GL KFX KFW KFX 1360 8 MA/5 20 CD 74 # 09/2000 20 CN 14 09/2000 # BERLINGO All Types IDENTIFICATION OF VEHICLES Petrol 1.4 i B Emission standard Type approval no. Engine type Cubic capacity (cc) Fiscal rating (hp) Gearbox type Gearbox ident. Payload (kg)

GENERAL 6 W3 W4 MB WJZC MB WJZF MC WJZF MB WJYP MB WJYB MC WJYB WJZ WJY 1868 7 BE3/5 20 TE 22 20 TE 20 20 TE 50 20 TE 49 Emission standard Type approval no. Engine type Cubic capacity (cc) Fiscal rating (hp) Gearbox type Gearbox ident. Payload (kg) IDENTIFICATION OF VEHICLES BERLINGO All Types Diesel 1.9 D A B A B 600 600 800 800

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2001 Citroen Berlingo & Berlingo Familiale/C15/Dispatch/ Relay Technical & Specifications Manual

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2001 Citroen Berlingo & Berlingo Familiale/C15/Dispatch/ Relay Technical & Specifications Manual

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